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11th December 2022
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Senior Custom Bike Builder
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Join Date: Aug 2016
Location: Emilia, Italy
Posts: 2,927 Sportster/Buell Model: xl883n Iron (2019 engine) Sportster/Buell Year: 2017 Sportster/Buell Model #2: xl Hugger (sold) Sportster/Buell Year #2: 2001
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Thanks
By the way
I was wandering the meaning and function of that little groove in the front wheel spacer... the one on the right side... opposite to the disk... (on the left side i have no spacer but the abs wss instead)
I have searched on some microfiches and fsms... in some the groove of the spacer is near the wheel side... in others the groove is toward the outer side...
Looking closely at the item... that but for the groove is simmetric... so i cannot grasp why they carved that groove in the spacer at all...
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11th December 2022
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Dazed & Confused
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Join Date: Feb 2019
Location: Never Never Land
Posts: 3,359 Sportster/Buell Model: XL1200C Sportster/Buell Year: 2017 Other Motorcycle Model: BMW R9T Other Motorcycle Year: 2015
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Quote:
Originally Posted by Nibelungen
...i cannot grasp why they carved that groove in the spacer at all...
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I think it's just to make it easier for the folks assembling the bike to know they have the correct spacer.
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2017 XL1200C in SE Wisconsin, USA
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11th December 2022
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XL FORUM LIFE MEMBER
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Join Date: Jan 2009
Location: In a swamp/Michigan
Posts: 16,772 Sportster/Buell Model: XL1460C Sportster/Buell Year: 2000 Sportster/Buell Model #2: XL1200R Sportster/Buell Year #2: 2006 Other Motorcycle Model: XL1200R Other Motorcycle Year: 2004
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It shaves weight off th bike, he, he!
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Keep smiling cause it makes everyone nervous!
Everything happens for a reason. Sometimes the reason is that you’re stupid and you make bad decisions.....
The XL Forum Sportsterpedia:
http://sportsterpedia.com/doku.php/start
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13th December 2022
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Biker
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Join Date: Apr 2021
Posts: 40 Sportster/Buell Model: Sportster Sportster/Buell Year: 2008
Reputation: 10

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Maintenance is well done. And your pup seems satisfied with your job!
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13th December 2022
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Senior Custom Bike Builder
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Join Date: Aug 2016
Location: Emilia, Italy
Posts: 2,927 Sportster/Buell Model: xl883n Iron (2019 engine) Sportster/Buell Year: 2017 Sportster/Buell Model #2: xl Hugger (sold) Sportster/Buell Year #2: 2001
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Quote:
Originally Posted by Tomcatt
I think it's just to make it easier for the folks assembling the bike to know they have the correct spacer.
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phoned the chief mech at the dealer
is exactly like you guess
so
no matter at all if the groove is toward the hub or the slider side... it is a logical explanation since apart for the external groove... the right spacer is symmetric
nonetheless that.... I have preferred to ask... better safe than sorry speaking about wheels
Last edited by Nibelungen; 13th December 2022 at 18:08..
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13th December 2022
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XL FORUM TEAM MEMBER
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Join Date: Jun 2011
Location: On a farm
Posts: 7,236 Sportster/Buell Model: XL77.2R Sportster/Buell Year: 2006
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Little groove if for tooling, self center in the tool.
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14th December 2022
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XL FORUM TEAM MEMBER
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Join Date: Aug 2006
Location: Near Philly
Posts: 8,144 Sportster/Buell Model: 1200R Sportster/Buell Year: 2006 Sportster/Buell Model #2: 1200R Sportster/Buell Year #2: 2007 Other Motorcycle Model: Suzuki GT550 Other Motorcycle Year: 1974
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The first time I changed my fork oil I compressed the fork and the oil missed the container I had to contain the fork oil and it squirted all over the floor making a huge mess. Second time I took a milk jug and cut a slot in it so it covered the drain hole and caught all the oil.
Since then I have found an easier way, I drop the bike off at my Indy so he can smell the stinking fork oil. Yes, I am getting lazy as I age ...
Glad you got it changed and noticed the improvement
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"I won't be wronged, I won't be insulted, and I won't be laid a hand on. I don't do these things to other people and I require the same from them."
John Wayne - "The Shootist"
Check out my Blog for my trip reports:
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Click here for the Sportsterpedia! for technical information & advice
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15th December 2022
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Senior Custom Bike Builder
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Join Date: Aug 2016
Location: Emilia, Italy
Posts: 2,927 Sportster/Buell Model: xl883n Iron (2019 engine) Sportster/Buell Year: 2017 Sportster/Buell Model #2: xl Hugger (sold) Sportster/Buell Year #2: 2001
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Quote:
Originally Posted by ParrotHead
The first time I changed my fork oil I compressed the fork and the oil missed the container I had to contain the fork oil and it squirted all over the floor making a huge mess. Second time I took a milk jug and cut a slot in it so it covered the drain hole and caught all the oil.
Since then I have found an easier way, I drop the bike off at my Indy so he can smell the stinking fork oil. Yes, I am getting lazy as I age ...
Glad you got it changed and noticed the improvement
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I am built the other way round...
when younger i had more more interesting things to be committed in than to wrench on my bike... kids stuff i thought then... so I dropped the bike at the profs...
now i am aged
like IT guy i have a lot... a lot of pressure...
wrenching on my bike... overcoming a bit my limits each time... is one of my waste gate valves
P.S.
my old man... 83 y.o. was a prof mech a lifetime... this has helped a lot when I was kid... and sometimes even now
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21st December 2022
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Dazed & Confused
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Join Date: Feb 2019
Location: Never Never Land
Posts: 3,359 Sportster/Buell Model: XL1200C Sportster/Buell Year: 2017 Other Motorcycle Model: BMW R9T Other Motorcycle Year: 2015
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Quote:
Originally Posted by Nibelungen
...poured the old oil in a transparent can... and replaced the same quantity plus a little bit...
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When I first started working on my forks ('17 1200C) I checked the oil levels before I drained the forks. As delivered they were way off of spec heights.
Just FWIW.
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21st December 2022
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Senior Custom Bike Builder
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Join Date: Aug 2016
Location: Emilia, Italy
Posts: 2,927 Sportster/Buell Model: xl883n Iron (2019 engine) Sportster/Buell Year: 2017 Sportster/Buell Model #2: xl Hugger (sold) Sportster/Buell Year #2: 2001
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Quote:
Originally Posted by Tomcatt
When I first started working on my forks ('17 1200C) I checked the oil levels before I drained the forks. As delivered they were way off of spec heights.
Just FWIW.
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yeah I read it... and I have made the same bad thoughts...
but my suspensions... like said in other posts... were always been ok for my weight 72 kg (158 lbs)... so I suppose on my bike quantities were ok since from the factory
front fork were decent compared to the old Hugger... and even better with a Superbrace (I am speaking of a stock EFI 883 performance and not about a CBR1000)
rear shocks... like all intl. models... have the emulsion one of 13.5" dimensions and not 11.5"
so i was pretty satisfied like that... overtime... after 5 years and 90k kms all in mountain... the bike was sagging on the front a bit more than she should... so I copied your suggestion and changed the fork oil... like stated above in previous posts
now I am pretty satisfied again...
p.s. maybe this explains why you were so disappointed about your forks (wrong quantity of oil) and shocks (a mere 11.5")
Last edited by Nibelungen; 21st December 2022 at 18:21..
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