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Sportster Motorcycle Engine Conversions Advice, questions, and tips for 1200, 1250, 1340, 1450 etc... for Sportster and Buell motorcycle engine conversions

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  #1  
Old 22nd May 2016
MatHormell's Avatar
MatHormell MatHormell is offline
Senior Chief Master Mechanic 1st Class
 
Join Date: Jul 2015
Location: Merica!Fock YA!
Posts: 1,269
Sportster/Buell Model: XL883R
Sportster/Buell Year: 2002
Sportster/Buell Model #2: Buell XB12R
Sportster/Buell Year #2: 2009
Other Motorcycle Model: Yamaha
Other Motorcycle Year: 95
Reputation: 1003818
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Default HAMMERPerf 90" In the Works

Figured it was time to start a thread on my current build, got alot going on with it and to good not to share!
My bike started off as a 2002 883R

HAMMER PERFORMANCE 90ci Package, consisting of:
Cp .500 Dome Pistons with Axtel Cast Iron Cylinders
HAMMER PERFORMANCE "CRUSH 600" Cams
1.725 Ratio S&S Rocker Arms
HAMMER PERFORMANCE Intake Manifold
HSR 48 Miunki
XR1200 Crank Conversion w/ case mod 34T sprocket
Case Boring for 90"
Cam Box Clearences
HAMMER PERFORMANCE Sledge + head work on SE Heads
2.020" intake and 1.630" exhaust valves
Conical valve springs
S&S Premium Lifters
07 + updated oil pump
Buell Bronze Gear
Steel Timing Cup
Barnett Clutch Hub with Scorpion Clutch
Patriot Defender exhaust
Dynatek 2000i
HAMMER PERFORMANCE Air Cleaner 3"
(I'm sure I missed some stuff)
Transmission Has Been Sent To R&D Transmission:
Having zippers billet trap door installed with better bearings, transmission race cut, shift drum modification, all their magic work.
while its apart all the parts are being R.E.M Treated and MICRO BLUE Polished.

I will be posting updates as parts come in, Currently my cases are split, my heads are with Hammer Performance, I am waiting on my crank to come off back order at the end of the month, and will be sending the cases and crank to HP to be fitted and everything cleared.

ALSO want to give a HUGE shout out to HAMMER PERFORMANCE for dealing with my shit since January on this build... I have changed my mind 5 time during the process, and made him re write my invoices multiple times, Great customer service and knowledge in helping point me in the right direction for what I was looking to do to this little beast. Cant wait til everything is ready to reassemble! looking forward to updating this thread with the progress!!

__________________
HAMMER PERFORMANCE 90 Ci
CP .500 Dome Pistons
Axtel Cast Iron Cylinders
HAMMER PERFORMANCE .600 Cams
1.725 Ratio S&S Rocker Arms
HAMMER PERFORMANCE Intake Manifold
HSR 48 Miunki
XR1200 Crank Conversion W/ Case Mod 34T
HAMMER PERFORMANCE Sledge+ Head Work
2.020" Intake and 1.630" Exhaust Valves
Conical Valve Springs
S&S Premium Lifters
HAMMER PERFORMANCE Billet Push Rod Bases
Barnett Clutch Hub With Scorpion Clutch
Dynatek 2000i
R&D MOTORSPORTS- TRANSMISSION WORK-REM ISF
WorldWideBearings
Patriot Defender Exhaust
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  #2  
Old 22nd May 2016
rubine rubine is offline
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Whoop whoop! Great to see more big cube builds. Lookin forward to seeing it come together Mat. That tranny work sounds lovely!
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  #3  
Old 22nd May 2016
MatHormell's Avatar
MatHormell MatHormell is offline
Senior Chief Master Mechanic 1st Class
 
Join Date: Jul 2015
Location: Merica!Fock YA!
Posts: 1,269
Sportster/Buell Model: XL883R
Sportster/Buell Year: 2002
Sportster/Buell Model #2: Buell XB12R
Sportster/Buell Year #2: 2009
Other Motorcycle Model: Yamaha
Other Motorcycle Year: 95
Reputation: 1003818
MatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond repute
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Quote:
Originally Posted by rubine View Post
Whoop whoop! Great to see more big cube builds. Lookin forward to seeing it come together Mat. That tranny work sounds lovely!
Very excited to see the outcome! The transmission is most likely over kill, but I really wanted something that would shift similar to the sport bikes I grew up riding. I think this one will surpass them! Will be posting pictures of R&Ds finished product!
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  #4  
Old 22nd May 2016
MatHormell's Avatar
MatHormell MatHormell is offline
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Join Date: Jul 2015
Location: Merica!Fock YA!
Posts: 1,269
Sportster/Buell Model: XL883R
Sportster/Buell Year: 2002
Sportster/Buell Model #2: Buell XB12R
Sportster/Buell Year #2: 2009
Other Motorcycle Model: Yamaha
Other Motorcycle Year: 95
Reputation: 1003818
MatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond repute
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  #5  
Old 22nd May 2016
MatHormell's Avatar
MatHormell MatHormell is offline
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Join Date: Jul 2015
Location: Merica!Fock YA!
Posts: 1,269
Sportster/Buell Model: XL883R
Sportster/Buell Year: 2002
Sportster/Buell Model #2: Buell XB12R
Sportster/Buell Year #2: 2009
Other Motorcycle Model: Yamaha
Other Motorcycle Year: 95
Reputation: 1003818
MatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond repute
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  #6  
Old 22nd May 2016
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rocketmangb rocketmangb is offline
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Sportster/Buell Model: XL1200C
Sportster/Buell Year: 2006
Sportster/Buell Model #2: XL1200C
Sportster/Buell Year #2: 2006
Other Motorcycle Model: 48 "Totalled" By a Douche
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Way Overkill for for the Street !

OH HELL NO !
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Thy Sportster Come
It Shall Be Done
On Earth as it is on Salt
2006 Sportster XL1250C
Hammer Sledge Heads 1.98X1.61 Valves
Hammer 600 Cams
Big Ass CP/Hammer Pistons
Mikuni HSR 45 /Hammer Billet Manifold (Now HSR 48)
Jetted 27.5 slow,182.5 Main
97 Needle,Clip posistion 3
Hurricane Flow 3" offset AC,Rocketman Mod
Daytona Twin Tec TC88A,Rico Scarecrow Map
Sumax Thundervolt plug wires,NGK DCPR8EIX spark plugs. Gapped .040 and Indexed
Cycle Electric Stator and Regulator
Alto Carbonite Clutch
Royal Purple 20W50 MC Primary oil
Patriot Defender Pipe
Royal Purple 20W50 MC Engine Oil
Napa 7148 oil filter
Max Power, 111.47
Max Torque, 84.39
Best 1/4 Mile ET to date 11.85
Best 1/4 Speed to date 115.14
Build by Jester Motorwerkz West
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  #7  
Old 22nd May 2016
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majam1 majam1 is offline
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Thing should be an absolute beast! Good luck with the build
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  #8  
Old 22nd May 2016
MatHormell's Avatar
MatHormell MatHormell is offline
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Posts: 1,269
Sportster/Buell Model: XL883R
Sportster/Buell Year: 2002
Sportster/Buell Model #2: Buell XB12R
Sportster/Buell Year #2: 2009
Other Motorcycle Model: Yamaha
Other Motorcycle Year: 95
Reputation: 1003818
MatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond repute
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Quote:
Originally Posted by majam1 View Post
Thing should be an absolute beast! Good luck with the build
Thats the plan!! Looking to smash alot of big twins! and upset some Local Dyna guys!
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  #9  
Old 22nd May 2016
MatHormell's Avatar
MatHormell MatHormell is offline
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Join Date: Jul 2015
Location: Merica!Fock YA!
Posts: 1,269
Sportster/Buell Model: XL883R
Sportster/Buell Year: 2002
Sportster/Buell Model #2: Buell XB12R
Sportster/Buell Year #2: 2009
Other Motorcycle Model: Yamaha
Other Motorcycle Year: 95
Reputation: 1003818
MatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond reputeMatHormell has a reputation beyond repute
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Quote:
Originally Posted by rocketmangb View Post
Way Overkill for for the Street !

OH HELL NO !
Just looking for nice smooth seem less shifting under any load, and she's not just for the street

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  #10  
Old 22nd May 2016
MatHormell's Avatar
MatHormell MatHormell is offline
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Join Date: Jul 2015
Location: Merica!Fock YA!
Posts: 1,269
Sportster/Buell Model: XL883R
Sportster/Buell Year: 2002
Sportster/Buell Model #2: Buell XB12R
Sportster/Buell Year #2: 2009
Other Motorcycle Model: Yamaha
Other Motorcycle Year: 95
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