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20th November 2020
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Senior Custom Bike Builder
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Join Date: Aug 2016
Location: Emilia, Italy
Posts: 2,970 Sportster/Buell Model: xl883n Iron (2019 engine) Sportster/Buell Year: 2017 Sportster/Buell Model #2: xl Hugger (sold) Sportster/Buell Year #2: 2001
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so
arrived the new Lexan window, with gasket and screws already treated with thread locker...
used in addition tiny brass washers 4 mm the hole and 0.5 the thickness between the screws and the glass...
preferred to not install the washers even on the inside (crossed my mind) since in my opinion the gasket would not be squeezed properly...
torqued as specs (5 inch/lbs).... i.e. just snug them in...
for the moment i keep a new machine alum derby cover i bought a week ago...
this is returned brand new anyway...
Last edited by Nibelungen; 20th November 2020 at 18:27..
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20th November 2020
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XL FORUM TEAM MEMBER
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Join Date: May 2019
Location: surrey, bc
Posts: 409 Sportster/Buell Model: xlch Sportster/Buell Year: 1972 Other Motorcycle Model: homebilt fxr Other Motorcycle Year: 80+
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rsd stuff like that is at bout $1./lb right now.
maybe china can make something useful out of it.
__________________
pete
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21st November 2020
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Senior Custom Bike Builder
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Join Date: Aug 2016
Location: Emilia, Italy
Posts: 2,970 Sportster/Buell Model: xl883n Iron (2019 engine) Sportster/Buell Year: 2017 Sportster/Buell Model #2: xl Hugger (sold) Sportster/Buell Year #2: 2001
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Quote:
Originally Posted by rocketnorton
rsd stuff like that is at bout $1./lb right now.
maybe china can make something useful out of it.
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it could have been a nice component
the idea was good as well
much overpriced... really too much...
for a nonsense they ruined everything, name of the brand included...
it was enough to install simply a tempered glass instead of the cheap Lexan...
too much greedy...
a serious brand...
one who cares about his reputation...
one who have products that worth their high price... instead of sell repair component kits even in Lexan... obviously overpriced like the rest...
would have enforced a recall for all the pieces sold and retrofit them installing a tempered glass
overhere we have a saying that goes like that:
when the Devil make pots... he has to build even the lids
Last edited by Nibelungen; 21st November 2020 at 06:56..
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29th April 2023
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Senior Custom Bike Builder
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Join Date: Aug 2016
Location: Emilia, Italy
Posts: 2,970 Sportster/Buell Model: xl883n Iron (2019 engine) Sportster/Buell Year: 2017 Sportster/Buell Model #2: xl Hugger (sold) Sportster/Buell Year #2: 2001
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a little update... useful for all the folks screwed by RSD's clarity line...
start to tell that RSD competitors now do the same product... but with the glass window framed and not bolted directly on the derby cover... in this way the glass does not develop cracks overtime...
I bought that product... machined with craftsmanship by PM and sold by RSD for 250 euros... replaced the glass 2 times... 2 times the glass cracked... never had a leak for grace of God... 2 nd glass on warranty... shipped as repair kit... (yeah RSD know the issue and sell repair kits at a high price either)...
I think that is a product for riders who rolls only a couple thousand miles on a year...
so to wrap it up... I regretted to discard that cover only 'cause the glass was faulty... so I fabricated myself with a 3 mm thick alum bar a new window... then shimmed the screws with some copper washers to comply with the former 6 mm thickness of the glass...
yeah I know you like pics... so here they are..
i have no grinder or electric saw... so my job was of manual saw and file...
for one day the cover was full of oil and not leaked at all...
it lacks only to test on the bike
Last edited by Nibelungen; 29th April 2023 at 11:35..
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29th April 2023
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XL FORUM TEAM MEMBER
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Join Date: Jan 2020
Location: Loxahatchee, FL (S. FL)
Posts: 2,198 Sportster/Buell Model: XLCH Sportster/Buell Year: 2003 Sportster/Buell Model #2: XL Sportster/Buell Year #2: 1981 Other Motorcycle Model: FXDC Other Motorcycle Year: 2013
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Good fix.
I think a waterjet could do the job of cutting them from proper tempered glass fairly economically
__________________
Steve
bikes
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