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Last Post: Graywolf
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24th February 2015
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Senior Chief Master Mechanic 1st Class
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Join Date: Jul 2009
Posts: 1,274 Sportster/Buell Model: XLH HAMMER 1250 Sportster/Buell Year: 1995
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The trap door is the cover plate bolted to the case with 5 bolts. On the newer models where they eliminated that, you have to access the transmission by splitting the case (or so I hear).
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24th February 2015
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XL Forum Gold Supporting Vendor
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Join Date: May 2005
Posts: 0
Reputation: 48

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on newer ones they eliminated the trapdoor by making it part of the cases. So now to get to the trans you have to split the cases to get to it. Many more hours of work.
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26th February 2015
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Biker
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Join Date: Feb 2015
Posts: 7 Sportster/Buell Model: XB9R Sportster/Buell Year: 2006
Reputation: 10

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Doh! I was looking at a 2003 XB manual and that tranny still has a trapdoor. My bike is an 06, no door. Wow, been working too much, need some garage R&R!
Looks like I'll get it to, need to split the cases on my Firebolt, having trouble with shifting out of 4th and into 5th.
Thanks for all the clarification...just takes some time for it all to click!
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26th February 2015
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XL Forum Gold Supporting Vendor
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Join Date: May 2005
Posts: 0
Reputation: 48

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2003 XB has a trapdoor?
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27th February 2015
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Biker
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Join Date: Feb 2015
Posts: 7 Sportster/Buell Model: XB9R Sportster/Buell Year: 2006
Reputation: 10

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The manual I have shows that it does...
04 does not. Will confirm when I get home from work.
The Metz
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27th February 2015
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Senior Master Custom Bike Builder
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Join Date: Oct 2007
Location: Perfidious Albion
Posts: 8,539 Sportster/Buell Model: XL1250S Sportster/Buell Year: 1998 Other Motorcycle Model: Yamaha MT-09 Other Motorcycle Year: 2016
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Quote:
Originally Posted by Metzman
Doh! I was looking at a 2003 XB manual and that tranny still has a trapdoor. My bike is an 06, no door. Wow, been working too much, need some garage R&R!
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There's an on-line '03 Buell parts catalog HERE. See page 10 - "CRANKCASES". No trapdoor there - as I mentioned earlier, the fuel-in-frame models (i.e. XBs) lost the trapdoor.
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27th February 2015
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XL Forum Gold Supporting Vendor
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Join Date: May 2005
Posts: 0
Reputation: 48

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No XBs I know of had trap doors except XBRR race bikes.
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27th February 2015
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XL FORUM LIFE MEMBER
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Join Date: Jul 2014
Posts: 9,439 Sportster/Buell Model: Xl1250S Sportster/Buell Year: 98 Other Motorcycle Model: Kawasaki Vulcan 500 Other Motorcycle Year: 95
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Here is my 98 trapdoor assembled and with the tranny out.

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3rd March 2015
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Biker
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Join Date: Feb 2015
Posts: 7 Sportster/Buell Model: XB9R Sportster/Buell Year: 2006
Reputation: 10

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Sure wish my Buell had that...
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