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Last Post: Crusty
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Last Post: Crusty
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1st June 2023
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Greasemonkey
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Join Date: Feb 2016
Posts: 135 Sportster/Buell Model: xlh Sportster/Buell Year: 1983 Sportster/Buell Model #2: xlh bobber Sportster/Buell Year #2: 77 Other Motorcycle Model: xlh hartail Other Motorcycle Year: 79
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ooh they look like the dogs danglies
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2nd June 2023
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XL FORUM TEAM MEMBER
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Join Date: Jul 2008
Posts: 11,393 Sportster/Buell Model: 1200s Sportster/Buell Year: 2001 Sportster/Buell Model #2: xlch Sportster/Buell Year #2: 1974
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the bottom is not in finished form. it actually is in service.
the other two are made from common electrical conduit fittings. one is soldered and the other is threaded.
experimental is never to look good, not a finished product
for example mr. wil
do you know what the first manifold the merlin block used was made from and it was passing 1500 hp when they shut it down.
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2nd June 2023
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Greasemonkey
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Join Date: Feb 2016
Posts: 135 Sportster/Buell Model: xlh Sportster/Buell Year: 1983 Sportster/Buell Model #2: xlh bobber Sportster/Buell Year #2: 77 Other Motorcycle Model: xlh hartail Other Motorcycle Year: 79
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not a clue
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3rd June 2023
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XL FORUM TEAM MEMBER
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Join Date: Jul 2008
Posts: 11,393 Sportster/Buell Model: 1200s Sportster/Buell Year: 2001 Sportster/Buell Model #2: xlch Sportster/Buell Year #2: 1974
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it was machined out of a piece of oak
the merlin block was a highly developed piece of machinery and there was many changes before the final product was made. that said, engineering and development of the manifold was also a work in progress so instead of wasting $$$$$ on molding/machining, a common cheap material was used.
man i would like to have that block in my silverado to pull my parachute of a travel trailer, probably wouldn't get and worst fuel mileage!
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3rd June 2023
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XL FORUM TEAM MEMBER
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Join Date: Jan 2020
Location: Loxahatchee, FL (S. FL)
Posts: 2,216 Sportster/Buell Model: XLCH Sportster/Buell Year: 2003 Sportster/Buell Model #2: XL Sportster/Buell Year #2: 1981 Other Motorcycle Model: FXDC Other Motorcycle Year: 2013
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That was a good idea!
I use aluminum for form tooling-it's much quicker to machine than steel and all my work is prototyping-usually only a couple parts are needed and quite often it changes when they get the samples. Time is the most important thing
Funny thing nobody else does that-I didn't until I tried it about 30 yrs ago
__________________
Steve
bikes
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3rd June 2023
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Master Custom Bike Builder
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Join Date: Dec 2014
Location: Phoenix
Posts: 3,255 Sportster/Buell Model: xlch Sportster/Buell Year: 1964 Sportster/Buell Model #2: XLCH IR EFI Sportster/Buell Year #2: 1971 Other Motorcycle Model: BMW K1200RS, Other Motorcycle Year: 2001
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3D printing is taking care of both of those methods. Printing in steel and alloys removes lots of rough material removal time.
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4th June 2023
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Senior Chief Know It All 1st Class
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Join Date: Oct 2019
Posts: 1,185 Sportster/Buell Model: 883 Evo Sportster/Buell Year: 1989
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Coming soon: ATF requires a Class III license to own one.
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4th June 2023
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XL FORUM TEAM MEMBER
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Join Date: Jul 2008
Posts: 11,393 Sportster/Buell Model: 1200s Sportster/Buell Year: 2001 Sportster/Buell Model #2: xlch Sportster/Buell Year #2: 1974
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super plus 1 mr. mike
the world is changing
the song is coming true, machine will do it all for you.
however, there is a dark side, composite weapons that defy detection.
got a boot gun all composite except the special aluminum alloy barrel and non magnetic firing pin.
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4th June 2023
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XL FORUM TEAM MEMBER
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Join Date: Jan 2020
Location: Loxahatchee, FL (S. FL)
Posts: 2,216 Sportster/Buell Model: XLCH Sportster/Buell Year: 2003 Sportster/Buell Model #2: XL Sportster/Buell Year #2: 1981 Other Motorcycle Model: FXDC Other Motorcycle Year: 2013
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Quote:
Originally Posted by Iron Mike
3D printing is taking care of both of those methods. Printing in steel and alloys removes lots of rough material removal time.
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Yep
When the process evolves (and it will) where 3D printing can create parts .003" thick using spring temper metals I will have to find another way to suck eggs
Good thing I am old.
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4th June 2023
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Master Custom Bike Builder
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Join Date: Dec 2014
Location: Phoenix
Posts: 3,255 Sportster/Buell Model: xlch Sportster/Buell Year: 1964 Sportster/Buell Model #2: XLCH IR EFI Sportster/Buell Year #2: 1971 Other Motorcycle Model: BMW K1200RS, Other Motorcycle Year: 2001
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Well Bustert, I don’t think that part shows up until around 5555. Looks like we still have a few days.
We are clearly creating our own demise through small victories.
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