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Rubber Mount Sportster Motorcycle Talk (2004-2006) This area is to discuss issues, problems and anything else unique to the 2004 and above Sportster motorcycles

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  #1  
Old 15th June 2018
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Default 07 heads on 04 rubbermount

Hi,
my front head starts to loose compression, tested by an official HD dealer today

front 7,0 bar
rear 9,5 bar
bike has 30.000 mls
bike runs not bad, but at idle it seems little bit like a steam hammer, because rear is fine, front bad

before I do a complete head job front and rear, it´ll be better ta take some used take off parts of a nearly new 1200 converted sportsers, which is very cheap
my question is, what do I have to do, to use 07 and later heads on my bike with the carburetor. As far as I know the manifold flanges changed - what do I need?
thx
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  #2  
Old 15th June 2018
shanneba shanneba is offline
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Default

http://www.hammerperf.com/xltopend.shtml#heads

Be aware that there was a significant change beginning in 2007 when the factory went to fuel injection on the Sportsters. 2007 and newer XL heads have their manifold mating surface milled down about .062" versus the carburetor heads, and also they have the manifold flange bolts moved apart to accommodate the larger EFI throttle body, with wider manifold flanges to match.
The 2007-up heads however can be used with a carburetor by using a special wider intake manifold available from HAMMER PERFORMANCE.

http://www.hammerperf.com/xlfuelsyst...illetmanifolds
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  #3  
Old 16th June 2018
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thank you very much
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  #4  
Old 16th June 2018
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Default

ok, so I need only the newer flanges 2x 27327-07A an th Hammer Performance Manifold?

....an 07 cylinders and pistons will fit also on my rubbermount?

thx
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  #5  
Old 1st July 2018
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Now I ordered this manifold from Hammer Performance. Perfect communication with Aaron
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  #6  
Old 12th July 2018
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manifold an flanges came today - perfect
now I´ve everything to assemble my 2010 Iron pistons, cylinders and heads on my 2004 rubbermount. There is only one question. Seems like these o-rings on cylinder dowels disappeared in 2008. Do I just need the newer head gaskets 16664-86D to assemble ?
thx
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  #7  
Old 13th July 2018
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rocketmangb rocketmangb is offline
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Should just need the gaskets.
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2006 Sportster XL1250C
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  #8  
Old 13th July 2018
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ok that´s what I thought, thx
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  #9  
Old 8th October 2018
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ok, here some pics
20180616_061707 by DéDé1963, auf Flickr
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  #10  
Old 8th October 2018
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as you can see, my front cylinder is loosing copression, i knew this when I bought this bike, so I got it real cheap.
Bike was in very good condition but runs like crap, no services done the last years and a bad intake leak.
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