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  #1  
Old 22nd November 2018
RussW RussW is offline
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Join Date: Nov 2012
Posts: 225
Sportster/Buell Model: Hugger
Sportster/Buell Year: 2002
Other Motorcycle Model: Panhead
Other Motorcycle Year: 1961
Reputation: 156627
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Default 883/1200 Conversion,2002 Hugger w/S&S "bolt on"



Motor is based on an S&S “74XLSS” kit, which the previous owner had installed by an HD dealer in 2003. I purchased the bike about 6 yrs. ago; switched out the Andrews N6 cam which came with the kit for the Woods cam, and changed a Vance& Hines exhaust to the D&D. Chart was done a couple years back when the motor had about 20K miles on the conversion. It has not been professionally tuned, just some time on the Dyno at the HD dealer working with the jetting. Not bad results, all components are "off the shelf" without any modifications. This cam could use more compression, about 11.0-1 is supposed to be what it likes, so a change to a 0.030 head gasket next time the top end comes apart is in order.
Max HP: 96.21
Max TQ: 80.45
Model: 2002 Hugger
Cylinders: 883 bored to 1200 at HD dealer
Heads: S&S Super Stock, 2002 version (89cc chamber, 2.000 intake/1.605 exhaust valves, set up for .630 lift)
Pistons: S&S forged, 10.5-1 (matched to S&S heads)
Rocker arms: S&S roller rocker
Carb : S&S Super E (.295 intermediate, .70 main), S&S air cleaner
Intake: S&S manifold, 1.780 intake runners matched to head ports
Cam: Bob Woods W9BS (252* in/ex duration, .630 lift)
Push rods: S&S adjustable
Lifters: Stock
Ignition: Screamin Eagle Selectable Curve Race Module (Dyna2000i), curve “4”, VOES connected
Exhaust: D&D Fat Cat, perforated “Big Bore” baffle (2.5” dia.)
Cold Cranking compression: 200 front, 195 rear
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2002 Hugger, S&S 1200 conversion, Woods cam,SE ignition/coil, D&D Fat Cat
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  #2  
Old 29th November 2018
aswracing's Avatar
aswracing aswracing is offline
A Million Facts & Figures
 
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Sportster/Buell Model: XL883
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Congrats on the nice result! That'll get it done!
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