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Sportster Motorcycle Transmission, Clutch, Primary & Secondary Drive Transmission, Clutch and primary or secondary drive problems, advice, and/or how tos.

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  #1  
Old 18th April 2017
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Sportster/Buell Model: XL1200C
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Default Clutchlite ramps with pictures

Left is X Soft right is XX Soft



Heres it is assembled with the XX Soft inner and MoCo outer and the 13/32" balls which are .03125 oversize, Hope this shit works with a 20% Barnett spring ,Barnett cable,and my Alto Carbonite clutch !

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  #2  
Old 18th April 2017
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Default

You can measure the rotation of the stock 'Ball & Ramp' and the width they achieve with that rotation...

Then, rotate the new combination the same amount (degrees rotation) and measure the width that combination achieves...

As long as the 'Ball & Ramp' separate to an equal distance as before, the clutch plates should be properly released... Then it's just a matter of setting the right starting point (just when you feel tension - 1/4 turn)...

http://sportsterpedia.com/doku.php/t...sign_operation

Be sure to update us on how it works out...

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An XLForum collection of technical info & advice
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  #3  
Old 18th April 2017
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Sportster/Buell Model: XL1200C
Sportster/Buell Year: 2006
Sportster/Buell Model #2: XL1200C
Sportster/Buell Year #2: 2006
Other Motorcycle Model: 48 "Totalled" By a Douche
Other Motorcycle Year: 2012
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Total experiment on my part !
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Old 15th May 2017
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What was the outcome?
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  #5  
Old 15th May 2017
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Mine work fine, I adjust 1/4 and slightly more for the the locking plate falling in.
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  #6  
Old 15th May 2017
rocketmangb's Avatar
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Sportster/Buell Model: XL1200C
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Other Motorcycle Model: 48 "Totalled" By a Douche
Other Motorcycle Year: 2012
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No time to install it yet !
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  #7  
Old 7th June 2017
jkinkade jkinkade is offline
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Will they fit 2003 XL1200?
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  #8  
Old 7th June 2017
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I believe so.
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Old 8th June 2017
jkinkade jkinkade is offline
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Quote:
Originally Posted by rocketmangb View Post
I believe so.
Thanks will fit one , felt clutch pull on new sporty at dealer other day, was feather light
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  #10  
Old 8th June 2017
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The OEM inner ramp for a Sportster appears to be the same back to the 4 speed EVO.
25453-87A
See no reason it wont fit any 5 speed
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