The Sportster and Buell Motorcycle Forum - The XLFORUM®
 

Go Back   The Sportster and Buell Motorcycle Forum - The XLFORUM® > SPORTSTER MOTORCYCLE FORUM > Sportster Motorcycle Era Specific and Model Specific > EFI Sportster Motorcycle Talk (2007 and up)
XLF Blogs XLF Arcade XLF Disclaimer/Privacy Statement/Terms Of Use

Notices

EFI Sportster Motorcycle Talk (2007 and up) For 2007 and above Sportsters

Active Threads
0 Keep & Kill
Last Post: fafcpa
Posted On: 15 Minutes Ago
Replies: 37,127
Views: 2,467,619
0 39mm forks "lower oil stop" missing.
Last Post: Tomcatt
Posted On: 1 Hour Ago
Replies: 13
Views: 191
0 Main fuse seal 2004 roadster?
Last Post: Loony
Posted On: 1 Hour Ago
Replies: 0
Views: 19
0 S&S plus thunder jet tuning questions
Last Post: sungod
Posted On: 3 Hours Ago
Replies: 8
Views: 183
0 MX rear wheel
Last Post: Iron Mike
Posted On: 4 Hours Ago
Replies: 3
Views: 87
0 Crash bars / engine guards for an 80 sportster
Last Post: Vinny DiNicola
Posted On: 4 Hours Ago
Replies: 28
Views: 5,961
0 1989 oil filter lines
Last Post: jackddg22
Posted On: 5 Hours Ago
Replies: 4
Views: 138
0 Velocity Stack S&S Super E
Last Post: Lobster
Posted On: 6 Hours Ago
Replies: 2
Views: 158
0 2004 1200 roadster cometic gasket kit?
Last Post: Loony
Posted On: 10 Hours Ago
Replies: 3
Views: 97
0 .551 Cams in an EFI 1200
Last Post: sportsterpaul
Posted On: 15 Hours Ago
Replies: 147
Views: 33,743
0 Snippets
Last Post: sportsterpaul
Posted On: 20 Hours Ago
Replies: 1,143
Views: 236,682
0 Northeastern Massachusetts 2023
Last Post: sportsterpaul
Posted On: 20 Hours Ago
Replies: 11
Views: 815
0 KT - 2023 - Chasing Adrenaline
Last Post: sportsterpaul
Posted On: 20 Hours Ago
Replies: 62
Views: 21,303
0 front wheel speedo box
Last Post: chaz
Posted On: 1 Day Ago
Replies: 3
Views: 153
0 Rocker shaft locks
Last Post: John Harper
Posted On: 1 Day Ago
Replies: 4
Views: 170
0 Extended fork affect on oiling
Last Post: bustert
Posted On: 1 Day Ago
Replies: 30
Views: 3,468
0 How many have converted their 883 to 1200?
Last Post: screndname
Posted On: 1 Day Ago
Replies: 403
Views: 131,238
12 Lets see the "C's" XLC's that is. Pics Please!
Last Post: Roaldl
Posted On: 1 Day Ago
Replies: 1,270
Views: 560,460
0 "The Blues" thread!
Last Post: Graywolf
Posted On: 1 Day Ago
Replies: 1,341
Views: 261,622
0 79 carb question
Last Post: chaz
Posted On: 1 Day Ago
Replies: 2
Views: 147
0 starter clicking
Last Post: chaz
Posted On: 1 Day Ago
Replies: 6
Views: 1,069
0 Speedo cable hunt
Last Post: Ferrous Head
Posted On: 1 Day Ago
Replies: 30
Views: 676
0 Free Screamin' Eagle II pipes
Last Post: Crusty
Posted On: 1 Day Ago
Replies: 3
Views: 144
0 speedo drive for 1979
Last Post: chaz
Posted On: 1 Day Ago
Replies: 0
Views: 76
0 supply and demand
Last Post: Ferrous Head
Posted On: 2 Days Ago
Replies: 47
Views: 4,456
0 Heated Gloves: Battery Powered or 12 volt?
Last Post: spoon
Posted On: 2 Days Ago
Replies: 4
Views: 154
0 I think I should wrap my sporty
Last Post: bustert
Posted On: 2 Days Ago
Replies: 6
Views: 670
0 hot chicks on hot bikes - the end
Last Post: Crusty
Posted On: 2 Days Ago
Replies: 10
Views: 450
More...
Members Birthdays
Reply
 
Share Thread Tools Display Modes
  #1  
Old 30th May 2023
g5guzzi g5guzzi is online now
XL FORUM TEAM MEMBER
 
Join Date: Aug 2006
Location: boston england
Posts: 13
Sportster/Buell Model: xl1200l low
Sportster/Buell Year: 2007
Other Motorcycle Model: honda cbf1000fa
Other Motorcycle Year: 2012
Reputation: 10
g5guzzi is an unknown quantity at this point
Default fork seal

i have a 2007 xl12000l with a leaking fork seal and would like to know the best way to remove the chrome cover on the fork slider without marking it

Malc
Reply With Quote
  #2  
Old 30th May 2023
IXL2Relax's Avatar
IXL2Relax IXL2Relax is offline
XL FORUM TEAM MEMBER
 
Join Date: Feb 2013
Location: Let Freedom Ring in PA
Posts: 9,967
Sportster/Buell Model: Sportster 883►1200
Sportster/Buell Year: 1994
IXL2Relax has disabled reputation
Default

I assume you mean the dust cap on the fork leg?

I have a nylon rod that I use for such situations. Tap lightly with a hammer.

Anything non-metalic may work - piece of PVC pipe - plastic putty knife - etc.

They just snap in place. You might be able to put a kitchen gripper pad on them and muscle them off.


Or did you mean the top slider screw-in cap? for that...

You need to loosen the top triple tree clamp bolt - BUT NOT THE BOTTOM ONE. That top clamp bolt (when tight) keeps the cap from unscrewing. The bottom clamp is necessary to hold the tube while you unscrew the cap.

You can protect the cap with black plastic tape while you use a 1-3/8" 6-point socket (or wrench) to unscrew the cap from the slider tube. A 35mm socket is also usable.

See the Sportsterpedia section here:
http://sportsterpedia.com/doku.php/techtalk:evo:susp01

IXL _______ >>>> My Motorcycle Chronicles Are Here <<<<
For Sportster Tech Info:
Ride On The Sportsterpedia - A Toll-Free XLForum Information Highway!
__________________
### The ride is more enjoyable to nowhere in particular! ###

Last edited by IXL2Relax; 30th May 2023 at 19:13..
Reply With Quote
  #3  
Old 30th May 2023
g5guzzi g5guzzi is online now
XL FORUM TEAM MEMBER
 
Join Date: Aug 2006
Location: boston england
Posts: 13
Sportster/Buell Model: xl1200l low
Sportster/Buell Year: 2007
Other Motorcycle Model: honda cbf1000fa
Other Motorcycle Year: 2012
Reputation: 10
g5guzzi is an unknown quantity at this point
Default

thank you for a quick reply. yes i did mean the dust cap but information on the top nut will make life easier.

Malc
Reply With Quote
  #4  
Old 30th May 2023
IXL2Relax's Avatar
IXL2Relax IXL2Relax is offline
XL FORUM TEAM MEMBER
 
Join Date: Feb 2013
Location: Let Freedom Ring in PA
Posts: 9,967
Sportster/Buell Model: Sportster 883►1200
Sportster/Buell Year: 1994
IXL2Relax has disabled reputation
Default

Quote:
Originally Posted by g5guzzi View Post
thank you for a quick reply. yes i did mean the dust cap but information on the top nut will make life easier. - Malc
One more note if you are disassembling the forks to do a proper rebuild.
The first thing you should do after taking off the front wheel, while the forks are still clamped in place, is to loosen (don't remove) the damper screw that goes straight up into the bottom of each fork. The clamped slider tubes & the full tension of the fork spring will help hold the damper tube (inside the fork leg) in place while loosening that screw. It's terribly hard to do that later.

There are a number of XLForum threads referenced in this subsection of the SP:
http://sportsterpedia.com/doku.php/techtalk:evo:susp01c

Those threads have a lot more info about my Progressive Fork Springs install and info about a number of other model year forks. You may find some or all of them of interest, even when they are discussing 2003-earlier Damper Tube forks.

Good Luck.

IXL _______ >>>> My Motorcycle Chronicles Are Here <<<<
For Sportster Tech Info:
Ride On The Sportsterpedia - A Toll-Free XLForum Information Highway!

Last edited by IXL2Relax; 30th May 2023 at 19:50..
Reply With Quote
  #5  
Old 30th May 2023
Bluto Bluto is offline
Chief Master Mechanic
 
Join Date: Jan 2018
Location: California
Posts: 467
Sportster/Buell Model: XL1200R Roadster
Sportster/Buell Year: 2008
Other Motorcycle Model: Norton 850 Commando
Other Motorcycle Year: 1973
Reputation: 1142281
Bluto has a reputation beyond reputeBluto has a reputation beyond reputeBluto has a reputation beyond reputeBluto has a reputation beyond reputeBluto has a reputation beyond reputeBluto has a reputation beyond reputeBluto has a reputation beyond reputeBluto has a reputation beyond reputeBluto has a reputation beyond reputeBluto has a reputation beyond reputeBluto has a reputation beyond repute
Default

Before you do that try cleaning the seals with 35mm film or something similar...that will often dislodge a spec of dirt and stop the leak. Motion Pro sells a tool for this...

Reply With Quote
  #6  
Old 31st May 2023
g5guzzi g5guzzi is online now
XL FORUM TEAM MEMBER
 
Join Date: Aug 2006
Location: boston england
Posts: 13
Sportster/Buell Model: xl1200l low
Sportster/Buell Year: 2007
Other Motorcycle Model: honda cbf1000fa
Other Motorcycle Year: 2012
Reputation: 10
g5guzzi is an unknown quantity at this point
Default

thank you both for information and ideas.

Malc
Reply With Quote
Reply

Bookmarks


Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 
Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump



All times are GMT +1. The time now is 20:17.


Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2023, vBulletin Solutions Inc.
XL Forum® - Linson Media LLC