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Rubber Mount Sportster Motorcycle Talk (2004-2006) This area is to discuss issues, problems and anything else unique to the 2004 and above Sportster motorcycles

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  #1  
Old 5th January 2023
Turbid Turbid is offline
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Default I have a couple questions regarding a 2004 883 Custom

I just bought the bike in the picture and have a few changes I would like to make but I am unclear about the differences between the 04/05 and everything that follows when it comes to the exhaust system.

The first change I want to make is to swap the forward controls for mid controls, but I was told by the seller that I would have to change the exhaust in order to do that. Looking at the picture is that true?

Most importantly I was also told that buying a new exhaust system for the bike would be a pain in the ass because 04/05 (Rubber mount, carb) bike require different exhaust because it's a rubber mount, but wouldn't that mean that all rubber mount sportsters from 04 forward would use the same system? I don't see why carb vs EFI would matter.

This is the bike.

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  #2  
Old 5th January 2023
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'04 thru about '09 the exhausts are identical. You don't need to change anything to swap the foot controls, either. Straight up, bolt on trade. Your PO may be correct about that exhaust that's on there needing to be changed, tho, to fit the mid controls. Some of the after-market pipes are not compatable with both mids & forwards. I'm only familiar with the stock pipe configuration as I like the look of the tapered mufflers.
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  #3  
Old 6th January 2023
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That looks like a Bassani. I don't remember anything about them not fitting my 04 with mid controls.
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  #4  
Old 6th January 2023
Turbid Turbid is offline
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Default

Quote:
Originally Posted by XL Ed View Post
That looks like a Bassani. I don't remember anything about them not fitting my 04 with mid controls.

Thank you for the hint on the exhaust make. I think these are them.
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  #5  
Old 6th January 2023
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Those pipes don't fit with mid controls.
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  #6  
Old 7th January 2023
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There you go. I stand corrected.
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Old 3rd February 2023
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EFI pipes just need to have plugs put in the O2 sensor ports. I think Lowbrow and TC Bros both sell the plugs.
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Old 3rd February 2023
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Default

Quote:
Originally Posted by Turbid View Post
I just bought the bike in the picture and have a few changes I would like to make but I am unclear about the differences between the 04/05 and everything that follows when it comes to the exhaust system.

The first change I want to make is to swap the forward controls for mid controls, but I was told by the seller that I would have to change the exhaust in order to do that. Looking at the picture is that true?

Most importantly I was also told that buying a new exhaust system for the bike would be a pain in the ass because 04/05 (Rubber mount, carb) bike require different exhaust because it's a rubber mount, but wouldn't that mean that all rubber mount sportsters from 04 forward would use the same system? I don't see why carb vs EFI would matter.

This is the bike.

In 2007 EFI was introduced, so 2004-2006 stock exhaust would not have O2 sensors and be a direct swap.
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  #9  
Old 5th February 2023
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Default

To directly answer the question the EFI bikes have O2 sensors in the exhaust to monitor fuel burn and the system can tweak the mixture a bit up and down to compensate. Your bike not being EFI doesn't need the O2 sensors but the exhaust mount to a bracket affixed to the engine so it can all move as one lump.

Using SuperTrapp as an example they make 2-in-1 labelled for 2004 to 2013. They supply bungs to put in the O2 ports.

They also claim they will fit bikes with forwards and mid controls.
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