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Last Post: sungod
Posted On: 1 Day Ago
Replies: 61
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12th October 2022
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Senior Master Custom Bike Builder
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Join Date: May 2010
Location: Pottstown PA.
Posts: 15,880 Sportster/Buell Model: XLCH Sportster/Buell Year: 1960 Sportster/Buell Model #2: 883 C Sportster/Buell Year #2: '03
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Quote:
Originally Posted by thefrenchowl
They might (just might...) fit OK on the ID and OD with a thou or two play, but will certainly crowd themselves on the PCD and won't turn freely...
Patrick
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CPD? crank pin diameter?
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12th October 2022
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Master Custom Bike Builder
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Join Date: Nov 2006
Posts: 3,313 Sportster/Buell Model: KHK Sportster/Buell Year: 1954 Sportster/Buell Model #2: 900cc XLB Sportster/Buell Year #2: 1967 Other Motorcycle Model: 1200cc XLRTT Other Motorcycle Year: 1966
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Brucstoudt,
PCD is an engineering term in industry...
Pitch Circle Diameter...
Generally, refers to a diameter you can't easily measure without numerous calculations but is obvious as soon as you see a drawing of it!!!
Patrick
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12th October 2022
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Senior Master Custom Bike Builder
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Join Date: May 2010
Location: Pottstown PA.
Posts: 15,880 Sportster/Buell Model: XLCH Sportster/Buell Year: 1960 Sportster/Buell Model #2: 883 C Sportster/Buell Year #2: '03
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copy that Patrick,thanks.
Last edited by brucstoudt; 12th October 2022 at 22:51..
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12th October 2022
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Master Custom Bike Builder
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Join Date: Dec 2014
Location: Phoenix
Posts: 3,007 Sportster/Buell Model: xlch Sportster/Buell Year: 1964 Sportster/Buell Model #2: XLCH IR EFI Sportster/Buell Year #2: 1971 Other Motorcycle Model: BMW K1200RS Other Motorcycle Year: 2001
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Much like 22 O/S in place of the standard size 23 in another familiar Ironhead area.
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12th October 2022
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XL FORUM LIFE MEMBER
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Join Date: May 2014
Posts: 1,895 Sportster/Buell Model: xlh Sportster/Buell Year: 1974
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Of course connecting rod rollers and transmission mainshaft rollers both have a pitch circle, but rod rollers don't have the issue of increased running clearance when using oversize rollers like the mainshaft bearing does.
You can hone connecting rods and fit rollers to whatever clearance you want and you always use the same number of rollers as they are separated by a retainer.
Not so with the mainshaft bearing. Using the same number of oversize rollers increases the clearance unless you use one less roller.
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12th October 2022
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XL FORUM TEAM MEMBER
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Join Date: Dec 2014
Posts: 9 Sportster/Buell Model: xlch Sportster/Buell Year: 1973 Sportster/Buell Model #2: XLH Sportster/Buell Year #2: 79 Other Motorcycle Model: HD FLTCUI Other Motorcycle Year: 96
Reputation: 10

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My mistake. I did not see undersized rollers offered,the crankpin I listed the dim's for was not the pin that came out of the motor ,it was my newun.sorry for that bit of confusion.i believe the "old" pin was smaller on the OD.I am a fabricator by trade and reading mic's is taking a little getting used to.I'm getting some help from the machinists at work. I greatly appreciate all the input from everyone !!
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4 Days Ago
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Biker
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Join Date: Dec 2022
Location: Piedmont North Carolina
Posts: 42 Sportster/Buell Model: XL 1200 Sportster/Buell Year: 2000 Sportster/Buell Model #2: XL 1200 Sportster/Buell Year #2: 1993 Other Motorcycle Model: H-D FLH Other Motorcycle Year: 1980
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Undersize rollers do exist. They were sold by Dixie Dist., and listed with H-D part numbers. By the way, Dixie supplied rollers to pretty much the entire aftermarket for years and years.
Now, when rebuilding rods, you need to lap or hone the races to make them round, and to remove the previous roller path. Failure to do this will result in edge-riding rollers and early failure.
I have used the undersize rollers frequently when rebuilding evo big twin rods that were "tight." That is a common problem not germane to this discussion. /he undersize rollers saved me extensive honing, and time is money.
Jim
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4 Days Ago
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Senior Chief Master Mechanic
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Join Date: Oct 2019
Posts: 972 Sportster/Buell Model: 883 Evo Sportster/Buell Year: 1989
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The diagram does not represent H-D crank-pins.
All H-D engine shaft rollers have cages (early big twin transmissions don't). What you showed resembles a Torrington (crowded needle) bearing (as 9057 used as an XL cam bearing) with no separators. Except for working clearance, individual needles will contact the next needle if too many are used. The total of all needle diameters must be less than the shaft OD + 50% of the roller diameter.
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3 Days Ago
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Master Custom Bike Builder
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Join Date: Nov 2006
Posts: 3,313 Sportster/Buell Model: KHK Sportster/Buell Year: 1954 Sportster/Buell Model #2: 900cc XLB Sportster/Buell Year #2: 1967 Other Motorcycle Model: 1200cc XLRTT Other Motorcycle Year: 1966
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What I've shown is an illustration of a "PCD" that you can't measure directly with a vernier or micrometer...
My drawing is of a French bike crank pin/rod arrangement as found on 1930's 350cc Jonghi model TJ4.
Patrick
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3 Days Ago
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XL FORUM TEAM MEMBER
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Join Date: Jan 2020
Location: Loxahatchee, FL (S. FL)
Posts: 2,104 Sportster/Buell Model: XLCH Sportster/Buell Year: 2003 Sportster/Buell Model #2: XL Sportster/Buell Year #2: 1981 Other Motorcycle Model: FXDC Other Motorcycle Year: 2013
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Cool bike and build
Shifter there on the right?
__________________
Steve
'81 Andrews "Y" cams, K. Black 9-1 pistons
'03 1250 NRHS stage two Lightning heads, SE536 cams, mik flat slide 42
'01 Cyclone stock
'13 FXDC 96" stock
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