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Keep & Kill
Last Post: Crusty
Posted On: 5 Hours Ago
Replies: 34,109
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28th April 2016
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XL FORUM TEAM MEMBER
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Join Date: May 2013
Location: CONNECTICUT
Posts: 78 Sportster/Buell Model: XL1200C Sportster/Buell Year: 2004
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How much damage can a rear brake sustain?
Glad I put the bike on the lift instead of riding it today and began my Spring maintenance routine, I was only expecting to inspect and maybe change the brakes shoes and I have a high performance rotor that I bought last year waiting to put in.
What I found was that I had completely disintegrated one of the rear brake shoes and was melting away about 5/8ths of inch of the actual caliper. You can see some of the melted aluminum on the edge in the bottom photo, but there was a lot more melted aluminum that I chipped away before I realized that I was not going to be able to salvage the rotor.
Well if I am down 7 to 10 days getting all of my issues taken care of I don't mind as it is safety first. Ordered a new(used) caliper with brake shoes and have the rotor already along with a new American Elite tire for the back. So I am encouraged. Thank you Lord!

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Chaplain, Wandering Evangelists Chapter of CMA
04 XL1200C Sportsters, Ride, Wrench, Repeat....
Last edited by skypeace; 28th April 2016 at 16:31..
Reason: Image sizes
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28th April 2016
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Senior Master Custom Bike Builder
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Join Date: Apr 2012
Posts: 14,108 Sportster/Buell Model: 1200S Sportster/Buell Year: 2002 Sportster/Buell Model #2: XLH883 Sportster/Buell Year #2: 2003 Other Motorcycle Model: Yamaha XT250 Other Motorcycle Year: 2023
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Appears that float pins were dry and caliper not floating.
If that was the case, be sure the new pins are properly lubed.
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28th April 2016
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XL FORUM TEAM MEMBER
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Join Date: May 2013
Location: CONNECTICUT
Posts: 78 Sportster/Buell Model: XL1200C Sportster/Buell Year: 2004
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Thanks SportsterDoc
Quote:
Originally Posted by sportsterdoc
Appears that float pins were dry and caliper not floating.
If that was the case, be sure the new pins are properly lubed.
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Thanks Doc, just the kind of input I was looking for.
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28th April 2016
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Senior Master Custom Bike Builder
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Join Date: Apr 2012
Posts: 14,108 Sportster/Buell Model: 1200S Sportster/Buell Year: 2002 Sportster/Buell Model #2: XLH883 Sportster/Buell Year #2: 2003 Other Motorcycle Model: Yamaha XT250 Other Motorcycle Year: 2023
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Very welcome
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28th April 2016
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XL FORUM LIFE MEMBER
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Join Date: Apr 2008
Location: not far from NYC
Posts: 1,521 Sportster/Buell Model: XL1200Roadster #1 Sportster/Buell Year: 2008 Sportster/Buell Model #2: XL1200R #2 Sportster/Buell Year #2: 2008 Other Motorcycle Model: 1984 FLHT, unforgotten
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What a case for pre-ride inspections! Thanks for showing that, and doc for answering.
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28th April 2016
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XL FORUM TEAM MEMBER
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Join Date: Jun 2010
Posts: 12,428 Sportster/Buell Model: 1200R Sportster/Buell Year: 2005 Other Motorcycle Model: 5 bikes and 1 quad
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Amazing that you didn't hear anything. Probably wear one of those noise deadening helmets? After Pete Wilson decided that I need to wear a helmet I near got run over quite a few times that first year (by almost changing lanes due to not hearing anything coming). Then I got a smaller helmet that doesn't cover the ears. Life is better.
Pete Wilson should have kept to taking care of his own head not mine. F'n Pete Wilson.
I don't remember him ever amounting to anything. So I guess the helmet law may be his crowning achievement.
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28th April 2016
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Senior Master Custom Bike Builder
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Join Date: Apr 2012
Posts: 14,108 Sportster/Buell Model: 1200S Sportster/Buell Year: 2002 Sportster/Buell Model #2: XLH883 Sportster/Buell Year #2: 2003 Other Motorcycle Model: Yamaha XT250 Other Motorcycle Year: 2023
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Quote:
Originally Posted by wedge
So I guess the helmet law may be his crowning achievement.
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Is that a pun?!
What year did CA start requiring a M/C license and what year did CA start requiring helmets.
No M/C license required when I started riding on the street in 1963 and I remember being lidless through the eighties.
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28th April 2016
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XL FORUM TEAM MEMBER
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Join Date: Jun 2010
Posts: 12,428 Sportster/Buell Model: 1200R Sportster/Buell Year: 2005 Other Motorcycle Model: 5 bikes and 1 quad
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Well, I moved here in 75, and a MC endorsement was required on the license back then. I'm not sure when Pete Wilson was governor, but we didn't need helmets before his reign of terror. I moved here from NH, and we didn't need helmets there either. I always wore one in the dirt, but never on the street.
My original license from 75 was a IBM card that you folded in three to get in your wallet. I had that for a very long time, because if you didn't get tickets, you didn't get issued a new license. That old one got me out of a lot of trouble, because when a cop would see it, they would let you go because it showed that you had been riding for so many years without any tickets. The draw back was that the endorsement stamp wore off the card, then they would say I didn't have it, then I would have to show them the tiny smudge where it used to be and they would send me on my way again. It actually used to wear off the early regular licenses too. Now I think it is more permanent.
Oh yeah, it was definitely a pun.
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28th April 2016
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Riding with Angels
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Join Date: Jan 2008
Location: So Cal
Posts: 22,361 Sportster/Buell Model: XL1200C Sportster/Buell Year: 2006 Sportster/Buell Model #2: XL1200C Sportster/Buell Year #2: 2006 Other Motorcycle Model: 48 "Totalled" By a Douche Other Motorcycle Year: 2012
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Might think about doing the master cylinder as well !
__________________
Thy Sportster Come
It Shall Be Done
On Earth as it is on Salt
2006 Sportster XL1250C
Hammer Sledge Heads 1.98X1.61 Valves
Hammer 600 Cams
Big Ass CP/Hammer Pistons
Mikuni HSR 45 /Hammer Billet Manifold (Now HSR 48)
Jetted 27.5 slow,182.5 Main
97 Needle,Clip posistion 3
Hurricane Flow 3" offset AC,Rocketman Mod
Daytona Twin Tec TC88A,Rico Scarecrow Map
Sumax Thundervolt plug wires,NGK DCPR8EIX spark plugs. Gapped .040 and Indexed
Cycle Electric Stator and Regulator
Alto Carbonite Clutch (now with Barnett Pressure plate and 25% stiffer spring)
Royal Purple 20W50 MC Primary oil
Patriot Defender Pipe
Royal Purple 20W50 MC Engine Oil
Napa 7148 oil filter
Max Power, 111.47
Max Torque, 84.39
Best 1/4 Mile ET to date 11.85
Best 1/4 Speed to date 115.14
Build by Jester Motorwerkz West
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28th April 2016
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Senior Master Custom Bike Builder
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Join Date: Apr 2012
Posts: 4,442 Sportster/Buell Model: 1250 Sportster/Buell Year: 1991
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I think the helmet law in CA started in 1994 or 1995. I got hit by a car right after the law was implemented. Glad I had a helmet cause the back of my head hit the asphalt.
John
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