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1 Day Ago
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XL FORUM TEAM MEMBER
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Join Date: Jan 2020
Location: Loxahatchee, FL (S. FL)
Posts: 647 Sportster/Buell Model: XLCH Sportster/Buell Year: 2003 Sportster/Buell Model #2: Cyclone Sportster/Buell Year #2: 2001 Other Motorcycle Model: FXDC Other Motorcycle Year: 2013
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Looks fine to me
What software are you using for cam?
We use ct espirit and mastercam
Couple years ago we had an ongoing production run KTM aftermarket clutch covers. Paid for a HAAS minimill with that job 
__________________
Steve
'03 Sportster NRHS 1250, Mik 42 HSR, SE 536, Dyna tech nosecone stage two lightning heads, supertrap 2/2
Last edited by Steve9; 1 Day Ago at 22:25..
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1 Day Ago
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Biker
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Join Date: Mar 2016
Posts: 18 Sportster/Buell Model: XL1200N Sportster/Buell Year: 2008
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Quote:
Originally Posted by Steve9
Looks fine to me
What software are you using for cam?
We use ct espirit and mastercam
Couple years ago we had an ongoing production run KTM aftermarket clutch covers. Paid for a HAAS minimill with that job 
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Fusion 360 for CAD and CAM. That's the only one I can afford.
Yeah, no luck for me to find an order or develop a product like that so far.
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1 Day Ago
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XL FORUM TEAM MEMBER
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Join Date: Jan 2020
Location: Loxahatchee, FL (S. FL)
Posts: 647 Sportster/Buell Model: XLCH Sportster/Buell Year: 2003 Sportster/Buell Model #2: Cyclone Sportster/Buell Year #2: 2001 Other Motorcycle Model: FXDC Other Motorcycle Year: 2013
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Machining is a tough business. So much investment in equipment and software.
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1 Day Ago
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Biker
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Join Date: Mar 2016
Posts: 18 Sportster/Buell Model: XL1200N Sportster/Buell Year: 2008
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I have designed front brake rotor adapters in CAD.
H-D Sportster bolts pattern diameter: 83mm.
Kawasaki ZX-6R bolts pattern diameter: 100mm.
Center bore diameter: 56mm.
H-D Sportster bolts thread: 5/16-18 UNC.
Kawasaki ZX-6R bolts thread: M8x1.25.
These will allow to mount Kawasaki brake rotors to Sportster front hub.

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1 Day Ago
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XL FORUM TEAM MEMBER
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Join Date: Jan 2020
Location: Loxahatchee, FL (S. FL)
Posts: 647 Sportster/Buell Model: XLCH Sportster/Buell Year: 2003 Sportster/Buell Model #2: Cyclone Sportster/Buell Year #2: 2001 Other Motorcycle Model: FXDC Other Motorcycle Year: 2013
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Damn nice.
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39 Minutes Ago
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Biker
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Join Date: Mar 2016
Posts: 18 Sportster/Buell Model: XL1200N Sportster/Buell Year: 2008
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These parts were less stressful to make compared to triple clamps.
Material: EN AW-6082 aluminium.
2 operations per parts. First one in a vise. Second - in a relatively simple fixture.
A pair for left and right side front brake rotors.

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17 Minutes Ago
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XL FORUM TEAM MEMBER
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Join Date: Jan 2020
Location: Loxahatchee, FL (S. FL)
Posts: 647 Sportster/Buell Model: XLCH Sportster/Buell Year: 2003 Sportster/Buell Model #2: Cyclone Sportster/Buell Year #2: 2001 Other Motorcycle Model: FXDC Other Motorcycle Year: 2013
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Titanium! Lets use titanium!
Just kidding.
Very nice work Edmundas
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16 Minutes Ago
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XL FORUM TEAM MEMBER
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Join Date: Feb 2010
Location: Webster, NY
Posts: 4,136 Sportster/Buell Model: XL 883/1200 Hugger Sportster/Buell Year: 1995 Sportster/Buell Model #2: 11 RK
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That is just artwork!
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...Once in a while you get shown the light, in the strangest of places if you look at it right...~Robert Hunter/Jerry Garcia
 (In honor of Ruby Red "Beebe")
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Currently Active Users Viewing This Thread: 9 (2 members and 7 guests)
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ChinCactus, Fizzle
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