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3 Weeks Ago
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XL FORUM TEAM MEMBER
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Join Date: Oct 2019
Posts: 49 Sportster/Buell Model: xlh Sportster/Buell Year: 1981 Other Motorcycle Model: Suzuki GS850GL Other Motorcycle Year: 1982
Reputation: 10

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Cable lengths
How would I determine what length cable to buy? I bought my bike with ape hangers installed. I don't like them. I've got new bars, but I need shorter cables. The cables I've seen for sale are listed as stock length, stock length +4, etc. I don't know what stock length is supposed to be. What is stock length for the throttle cables? And the length of the clutch cable? Is there a way to decipher it from the part numbers?
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3 Weeks Ago
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XLF LIFEMEMBER Im retired
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Join Date: Feb 2007
Location: Pittsburgh, PA
Posts: 14,373 Sportster/Buell Model: XL50 0596 Black Sportster/Buell Year: 2007 Other Motorcycle Model: E-Glide Other Motorcycle Year: 2003
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__________________
Bob, a glutton and a winebibber, a friend of bartenders and sinners!
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3 Weeks Ago
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Ironhead Rider
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Join Date: Jun 2011
Location: Iowa
Posts: 987 Sportster/Buell Model: XLH 1000, Stock Sportster/Buell Year: 1982 Sportster/Buell Model #2: XLH 900 Hardtail Chop Sportster/Buell Year #2: 1969 Other Motorcycle Model: FLSTC Other Motorcycle Year: 1996
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I needed custom length clutch and speedometer cables for my short chop.
My local Indy suggested I take a length of Romex (house wiring) and "install" it exactly where the cables will run. The Romex is flexible and bendable enough so you can put it where the cables will be, and it will more or less hold whatever shape you bend it to. Once the Romex is in place, mark the length of what you need, then take it off, straighten it out, and get an accurate measurement.
I used Barnett for my cables, all you have to do is get your measurements, call Barnett and give them all the info you can about the bike and exactly what you need. I'm very happy with the cables they made for me.
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3 Weeks Ago
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Biker
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Join Date: Aug 2019
Posts: 23 Sportster/Buell Model: XLH Sportster/Buell Year: 1976 Sportster/Buell Model #2: XLCH Sportster/Buell Year #2: 1976 Other Motorcycle Model: K100, XS400, RD250
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I believe the stock throttle on mine is 40". I have the sheet that came with my NOS extended cables. It lists all the cables and the stock lengths as well as extended for apes.
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3 Weeks Ago
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XL FORUM TEAM MEMBER
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Join Date: Oct 2019
Posts: 49 Sportster/Buell Model: xlh Sportster/Buell Year: 1981 Other Motorcycle Model: Suzuki GS850GL Other Motorcycle Year: 1982
Reputation: 10

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Quote:
Originally Posted by Yellowstone Kelly
I needed custom length clutch and speedometer cables for my short chop.
My local Indy suggested I take a length of Romex (house wiring) and "install" it exactly where the cables will run. The Romex is flexible and bendable enough so you can put it where the cables will be, and it will more or less hold whatever shape you bend it to. Once the Romex is in place, mark the length of what you need, then take it off, straighten it out, and get an accurate measurement.
I used Barnett for my cables, all you have to do is get your measurements, call Barnett and give them all the info you can about the bike and exactly what you need. I'm very happy with the cables they made for me.
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Using the Romex is a great idea. I believe I have some left over from a few years back.
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3 Weeks Ago
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Biker
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Join Date: May 2017
Posts: 67 Sportster/Buell Model: XL883 Sportster/Buell Year: 2008
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That zodiac catalog link is amazingly useful. Thanks for the resource.
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xElvis - DOT Certified Cage-Free - '08 883 ~100k miles
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