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Last Post: Crusty
Posted On: 56 Minutes Ago
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1 Week Ago
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XL FORUM TEAM MEMBER
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Join Date: Jul 2015
Posts: 299 Sportster/Buell Model: XLH Sportster/Buell Year: 1982
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When you measured the regulator resistance, did you do it off the bike like the instructions say to? Have you verified the regulator has a good connection to ground?
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1 Week Ago
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Biker
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Join Date: Mar 2021
Posts: 11 Sportster/Buell Model: Ironhead XL Sportster/Buell Year: 1975
Reputation: 10

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I took a reading off the bike. The instructions were a little confusing but I figured since it was looking for a measurement in ohms, I set It to the ohmmeter.
I have read that I should Be checking the diodes on the diode setting though.
The ground I had it attached to while it was on the bike was good. I verified It with my multimeter.
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1 Week Ago
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Momentary Specialist
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Join Date: Aug 2016
Posts: 1,066 Sportster/Buell Model: XL1200 Sportster/Buell Year: 1996 Other Motorcycle Model: ST1100 Other Motorcycle Year: 1999
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Quote:
Originally Posted by Helldriver
I took a reading off the bike. The instructions were a little confusing but I figured since it was looking for a measurement in ohms, I set It to the ohmmeter.
I have read that I should Be checking the diodes on the diode setting though.
The ground I had it attached to while it was on the bike was good. I verified It with my multimeter.
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In the diode setting, the meter supplies a DC voltage to forward bias the diode. The reading on the meter display will be in DC volts. Usually around .6 VDC for one diode.
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“Smooth roads, Blue skies and Green lights”
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1 Week Ago
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Momentary Specialist
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Join Date: Aug 2016
Posts: 1,066 Sportster/Buell Model: XL1200 Sportster/Buell Year: 1996 Other Motorcycle Model: ST1100 Other Motorcycle Year: 1999
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Quote:
Originally Posted by Helldriver
At this point, I’m assuming the regulator/rectifier is shot.
But the alternator is functioning and the installed washer is preventing the oil from seeping.
Is there a preferred regulator/rectifier anyone would suggest?
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V-Twin list the replacement as # 32-0667
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1 Week Ago
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Biker
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Join Date: Mar 2021
Posts: 11 Sportster/Buell Model: Ironhead XL Sportster/Buell Year: 1975
Reputation: 10

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Got it all sorted.
Checked the diodes on the regulator/ rectifier and they were bad.
The supplier said they’d replace it for a new( functioning) one.
I pulled a thread or two out of the alternator taking it in and out to check clearance in the washer. I was Able to helicoil the alternator and mount it with no issues.
I appreciate all the advice.
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