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Last Post: Bluto
Posted On: 3 Hours Ago
Replies: 4
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23rd April 2015
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Biker
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Join Date: Apr 2015
Posts: 29 Sportster/Buell Model: 1200 Custom, Bobber Sportster/Buell Year: 2004
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Which side does rotor go on?!
Once again, I looked for a thread that already answered my problem, and didn't find what I needed. I apologize in advance if reading another thread on a XL forum disturbs you.
I am converting to chain drive on my '04 1200 custom. I needed new tires on both wheels, so I ordered some, then I ordered a chain conversion (not as a kit, but in pieces) and about this time realized how much I HATE the solid sportster rear wheel. So after a long search found a reasonably priced chrome spoke with the correct bearing size. I inspected my rotor and it looks great, so for now I'll keep it (although the stock spiral/wavy directional design looks dated, and not like a traditional hot rod build dated, like mid '90's ugly dated). So I'm looking at my new shiny wheel, and my new shiny sprocket and the kinda shiny rotor and it dawns on me, I have no idea what side of the wheel the rotor or sprocket should bolt to.
Both flanges are identical, there is no offset on the hub, the bolt holes look identical on each side of the hub, there is no direction arrow stamped in wheel rim or hub. It literally looks the same whichever side you look at, except the hole for the valve stem is on one side. A truly bolt-on part? Absurd!!

So my question is: does it matter which side I mount the parts?
I'm asking because I don't know. Please keep it professional, and don't try and prove how dumb I am, I do that fine enough on my own! Lol
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23rd April 2015
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Flat Track Racer
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Join Date: May 2014
Posts: 223 Sportster/Buell Model: 883 XL Sportster/Buell Year: 1999
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On my 99 the pulley side has larger diameter bolts than the disc side. Not sure if that remains true for the '04 model.
Don't worry about posting questions. Some little guys get their jollies pointing out that a qn has been asked previously, but I've been here a little while now and still find the search function tedious, and it gives us all a chance to chat!
cheers,
Gid
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23rd April 2015
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Custom Bike Builder
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Join Date: Apr 2013
Posts: 2,257 Sportster/Buell Model: 883xlc/1250 Sportster/Buell Year: 2004 Other Motorcycle Model: FLHRCI Other Motorcycle Year: 2003
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you're among friends ask as you wish.
the bolt hole sizes should a good indication. when it doubt. mock it up and try it out. if the brakes don't drag and the chain tracks well then go for it.
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23rd April 2015
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XL FORUM LIFE MEMBER
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Join Date: Aug 2005
Location: MARY Lund, YUK !
Posts: 15,588 Sportster/Buell Model: XLH-1208 Sportster/Buell Year: 1997
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Typically the valve stem goes in the brake side of a sportster. .
__________________
States I've Ridden in
71.3 hp 70.8 tq
1208cc 11.09:1 (Wiseco 10° Dome 10.5:1 .010 over) ,Screamin Eagle Dual Plug Heads (10° 61cc), Original SE A/C, Vance & Hines Straight Shots w/ Custom Baffles. SE 6800 ign, Dual BREMBO brakes/ Pirelli Night Dragon MU85-16 Rear - 100/90-19 Front. Progressive Springs & 412 HD 13½" Chrome Shocks, 5½" pullback riser w/ "reddtigger mount", Stebel Nautilus Compact Air horn, Mustang Vintage Super Wide Touring Seat, Alto Carbonite Clutch
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23rd April 2015
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Land Speed Record
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Join Date: Jul 2008
Location: Carson City, NV
Posts: 766 Sportster/Buell Model: XL883/1200 Sportster/Buell Year: 2006
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23rd April 2015
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Chief Master Mechanic
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Join Date: Dec 2014
Location: Quincy, Ca
Posts: 466 Sportster/Buell Model: 883C - Sold Sportster/Buell Year: 2006 Other Motorcycle Model: Softail Slim S Other Motorcycle Year: 2017
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I too have the solid wheel. I like the looks of the spoked wheel and am considering a change also. Is there a big difference in weight? Would be another reason to switch.
kk
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23rd April 2015
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Senior Chief Know It All 2nd Class
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Join Date: Dec 2010
Location: Columbus, Ohio
Posts: 1,414 Sportster/Buell Model: XLH883/1250 Sportster/Buell Year: 2002 Sportster/Buell Model #2: XLCH 1000 Sportster/Buell Year #2: 1972
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Quote:
Originally Posted by moparnut72
I too have the solid wheel. I like the looks of the spoked wheel and am considering a change also. Is there a big difference in weight? Would be another reason to switch.
kk
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Laced wheels are a fair amount heavier. They make up for it in strength (and looks in my opinion).
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24th April 2015
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Biker
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Join Date: Apr 2015
Posts: 29 Sportster/Buell Model: 1200 Custom, Bobber Sportster/Buell Year: 2004
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Thanks guys, I did a mock up and I am convinced both sides are identical. I will mount it with valve stem on brake side since that is what my stock wheel set up is.
I am a member on a Jeep forum, and I guess I am scarred, those guys are jerks if they have to re-read a thread! Which made me leave for another one. But sold my Jeep before I posted anything. Should have known Sporty guys were different! LOL
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24th April 2015
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Biker
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Join Date: Apr 2015
Posts: 29 Sportster/Buell Model: 1200 Custom, Bobber Sportster/Buell Year: 2004
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My chrome spoke is a little heavier, but it is still pretty light (I was surprised)
I am going away from the solid strictly for looks. I kinda like the wagon wheels on the back of you don't have two wire spokes, but I am not a fan of that solid wheel.
Not sure if it was Harley or Davidson who decided to go with miss-matched wheels, but it really is tacky.
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