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Last Post: Bluto
Posted On: 7 Hours Ago
Replies: 4
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13th March 2022
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Biker
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Join Date: Feb 2022
Posts: 16 Sportster/Buell Model: 1200 XL Sportster/Buell Year: 2008
Reputation: 10

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Rotor Magnets Grinded Off
I recently had my rotor and clutch taken off and put back on to fix a shifter pawl issue, fast forward a week and now the bike was not starting with a fresh battery so I assumed it was the starter. I removed the primary and find that the magnets on the rotor have been grinded to pieces. - shorturl.at/nxEP8 - Does anyone have an idea of what could have caused this? I do not want to put a new one on a make the same mistake.
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13th March 2022
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XL FORUM TEAM MEMBER
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Join Date: Jun 2011
Location: On a farm
Posts: 7,298 Sportster/Buell Model: XL77.2R Sportster/Buell Year: 2006
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How did your remove the rotor ? If you bang it with an hammer you might have unglued them.
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13th March 2022
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Biker
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Join Date: Feb 2022
Posts: 16 Sportster/Buell Model: 1200 XL Sportster/Buell Year: 2008
Reputation: 10

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I just pulled on the rotor for a bit and was able to slide it out, we used a pry bar for about a second then decided it probably would not be a good idea. two of the magnets were loose after I took it off but I just slid them back on not really thinking about them moving
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13th March 2022
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XL FORUM LIFE MEMBER
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Join Date: Jul 2014
Posts: 9,130 Sportster/Buell Model: Xl1250S Sportster/Buell Year: 98 Other Motorcycle Model: Kawasaki Vulcan 500 Other Motorcycle Year: 95
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Quote:
Originally Posted by NthnlKrse
we used a pry bar for about a second then ….two of the magnets were loose after I took it off
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Question answered.
The magnets should never be loose. The crowbar either got them loose or assisted their looseness.
If you find loose magnets in the sprocket, don't put it back on.
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13th March 2022
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Biker
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Join Date: Feb 2022
Posts: 16 Sportster/Buell Model: 1200 XL Sportster/Buell Year: 2008
Reputation: 10

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yeah that makes sense, should of known. Appreciate it
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13th March 2022
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A Million Facts & Figures
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Join Date: Jan 2005
Location: Famous Potatoes
Posts: 10,485 Sportster/Buell Model: XL883 Sportster/Buell Year: 2007 Sportster/Buell Model #2: Buell Cyclone Sportster/Buell Year #2: 1999
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There's an aftermarket piece with sealed magnets, to prevent these magnet failures which are not all that unusual ...

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