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Jets.
Last Post: DYLAN
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22nd March 2023
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Biker
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Join Date: Jun 2019
Posts: 4 Sportster/Buell Model: XLH 1100 Sportster/Buell Year: 1986
Reputation: 10

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Carb question
Good morning. I need some help with troubleshooting. I have an '86 1100 with about 10k miles on it. It has a cam, open exhaust and a screaming eagle air cleaner. I rebuilt the carb about 3 years ago because I was having all kinds of issues and it was fine since then.
Recently, when I get on the throttle more than 1/4 of the way, it coughs and sputters until I ease up. I cleanded the tank and checked the petcock for blockage/steady flow. I have pulled the carb and cleaned it making sure the jets were clear. It was already remarkably clean. I expected more varnish.
I am guessing it may be something with the accelerator pump. Could that diaphragm have gone bad in three years? I don't see any cracks.
Any other thoughts?
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22nd March 2023
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Senior Master Custom Bike Builder
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Join Date: Apr 2012
Posts: 4,509 Sportster/Buell Model: 1250 Sportster/Buell Year: 1991
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Have you change your intake manifold gaskets, they could be 37 years old.
John
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22nd March 2023
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Biker
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Join Date: Jun 2019
Posts: 4 Sportster/Buell Model: XLH 1100 Sportster/Buell Year: 1986
Reputation: 10

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I changed them 3 years ago and haven't taken the manifold off since. Do you think the VOE switch could be causing this? I haven't tested that yet.
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22nd March 2023
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Flat Track Racer
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Join Date: Dec 2022
Location: Piedmont North Carolina
Posts: 206 Sportster/Buell Model: XL 1200 Sportster/Buell Year: 2000 Sportster/Buell Model #2: XL 1200 Sportster/Buell Year #2: 1993 Other Motorcycle Model: H-D FLH Other Motorcycle Year: 1980
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It is possible that your problem is ignition related. When you open the throttle you are loading the motor and if the ignition is marginal, you will get misfires.
Jim
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22nd March 2023
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Biker
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Join Date: Jan 2010
Posts: 99 Sportster/Buell Model: 883 Hugger Sportster/Buell Year: 1990
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Check gas cap to see if it is venting . Roger
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