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14th February 2022
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Cool Aid!
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Join Date: Nov 2021
Posts: 126 Sportster/Buell Model: 1200C Sportster/Buell Year: 2004 Other Motorcycle Model: BMW R1200GS Other Motorcycle Year: 2015
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Quote:
Originally Posted by ChinCactus
I'd suggest replacing the o rings between the manifold and heads also as long as you are in there.
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Yup, part of the plan. 
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14th February 2022
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XL FORUM TEAM MEMBER
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Join Date: Jul 2017
Location: Chandler, AZ
Posts: 119 Sportster/Buell Model: 1200 Low Sportster/Buell Year: 2006 Other Motorcycle Model: Kawasaki Vulcan 750 Other Motorcycle Year: 2002
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Yeah, that carb was dirty. I have the habit of removing and cleaning the carb on every used bike I get. Once done, I never have any more problems. I have a Japanese bike with 119K miles that I bought new, the carbs were off once, for rejetting, they did not need cleaning, and have never caused any issues. My Sportster was running a little lean, most likely because of the aftermarket exhaust it had when I got it. I rebuilt the carb with a CVP kit, which included larger jets, a different needle, and a thumbscrew to replace the pilot screw (the one that comes with the cap over it) so it could be adjusted while running.
In the third picture from the top I noticed the rubber elbow for the tank vent is badly deteriorated and cracked. And since it is, I would check out all the other rubber parts. Rubber parts near a Harley engine get really hot. I did replace the fuel hose and carb to manifold seal on mine, even though I didn't find any leaks. I've never had the manifold off. I use an unlit propane torch to check for vacuum leaks. Just open the valve a little and hold the nozzle around a place where you suspect there might be a leak. If there is, the engine will suck in the propane and the idle speed will go way up.
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19th February 2022
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Cool Aid!
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Join Date: Nov 2021
Posts: 126 Sportster/Buell Model: 1200C Sportster/Buell Year: 2004 Other Motorcycle Model: BMW R1200GS Other Motorcycle Year: 2015
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Thanks, will do!
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19th February 2022
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Cool Aid!
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Join Date: Nov 2021
Posts: 126 Sportster/Buell Model: 1200C Sportster/Buell Year: 2004 Other Motorcycle Model: BMW R1200GS Other Motorcycle Year: 2015
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20th February 2022
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XL FORUM LIFE MEMBER
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Join Date: Jan 2009
Location: In a swamp/Michigan
Posts: 16,372 Sportster/Buell Model: XL1460C Sportster/Buell Year: 2000 Sportster/Buell Model #2: XL1200R Sportster/Buell Year #2: 2006 Other Motorcycle Model: XL1200R Other Motorcycle Year: 2004
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She looks anxious to get out, better give her some reign?
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10th March 2022
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Cool Aid!
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Join Date: Nov 2021
Posts: 126 Sportster/Buell Model: 1200C Sportster/Buell Year: 2004 Other Motorcycle Model: BMW R1200GS Other Motorcycle Year: 2015
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Got around to the front brakes today. I have previously bled them, but the pads were nearly gone, and the disc grooved. I replaced the pads and sanded the discs. I'll give it a ride this weekend.

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