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7th October 2013
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XL FORUM LIFE MEMBER
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Join Date: Aug 2005
Location: MARY Lund, YUK !
Posts: 15,563 Sportster/Buell Model: XLH-1208 Sportster/Buell Year: 1997
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Clutch squeal ? Bad throwout bearing ?
So my scheduled bikers for babies ride for yesterday had a hiccup..
first i lost my glasses, and couldn't find the back up, so i shoot into a convenience store and buy a pair of sunglasses (all they had, and there is no way anyone would call them "masculine") but I can ride, good..
jump back on the bike and clutch starts squeeling.. then i can't shift.. so i adjusted the clutch.. gets worse, i adjust the other way, better but crappy still..
i end up loosing a good portion of the ability to shift, as i ride it home, getting passed by the convoy of bikes (on the ride i was supposed to be on) going in the opposite direction..
i get home, pull off the derby cover, take out the ball and ramp assembly and the threaded rod goes limp.. rut roh.. that can't be good. the bearing is toast.
i cut it open and this is what i find..
and this

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States I've Ridden in
71.3 hp 70.8 tq
1208cc 11.09:1 (Wiseco 10° Dome 10.5:1 .010 over) ,Screamin Eagle Dual Plug Heads (10° 61cc), Original SE A/C, Vance & Hines Straight Shots w/ Custom Baffles. SE 6800 ign, Dual BREMBO brakes/ Pirelli Night Dragon MU85-16 Rear - 100/90-19 Front. Progressive Springs & 412 HD 13½" Chrome Shocks, 5½" pullback riser w/ "reddtigger mount", Stebel Nautilus Compact Air horn, Mustang Vintage Super Wide Touring Seat, Alto Carbonite Clutch
Last edited by ReddTigger; 7th October 2013 at 20:16..
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7th October 2013
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Senior Custom Bike Builder
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Join Date: May 2011
Location: Ultima Thule
Posts: 2,864 Sportster/Buell Model: xlh883/1250 Sportster/Buell Year: 1986 Sportster/Buell Model #2: XLH 1200 (Pia's) Sportster/Buell Year #2: 1994
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Shit! Happened to me to, lost the clutch completely and of corse I was in down-town Oslo, wery funny,
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Not!
Tore
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7th October 2013
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Senior Chief Master Mechanic
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Join Date: Feb 2012
Location: Carleton Place, Ontario - Canada
Posts: 991 Sportster/Buell Model: 1982 XLH 1000 Sportster/Buell Year: 1982 Sportster/Buell Model #2: XLH1200 - Dearly missed Sportster/Buell Year #2: 1994 Other Motorcycle Model: 2008 XLH Low Anniversary Other Motorcycle Year: 2008
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Just went through this myself - looks like the inner race is a weak spot
I was 3 miles from home on a less travelled concession road ... thank God for friendly farmers with a trailer.
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7th October 2013
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XL FORUM LIFE MEMBER
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Join Date: Aug 2005
Location: MARY Lund, YUK !
Posts: 15,563 Sportster/Buell Model: XLH-1208 Sportster/Buell Year: 1997
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I ordered these bearings as listed in Grinds post.. we'll try them out
Quote:
Originally Posted by ~Grind~
Throw-out bearings. OEM on the left and the 7200B angular contact bearing on the right.
Copied this post from another thread. Explains how to install the angular contact bearing. Thanks Dirty Don for the heads up on this bearing!
Quote:
Originally Posted by Dirty Don
I went out and looked at mine, all apart, and it looks like the primary cover might need to come off, maybe not. But the throw out bearing is in its own little housing, held in by a retaining ring and the assembly can be removed. Then you take the small retaining ring off the threaded shaft and press it out. The bearing itself can then be pressed out of its housing, press the new one in, by the outer race, making sure the widest side of the outer race on an angular contact bearing goes into the housing first, then replace the shaft and retaining ring, put the assembly back in with its retaining ring and it's done. You must be sure of the orientation on an angular contact bearing so your thrust is applied to the races properly. Then put your primary cover and the rest back together.
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7th October 2013
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Land Speed Record
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Join Date: Feb 2013
Posts: 708 Sportster/Buell Model: XB12Scg Sportster/Buell Year: 2009
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Grind, any particular brand on the 7200B angular contact bearings? Also, size is 10x30, correct?
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8th October 2013
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Riding with Angels
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Join Date: Jan 2008
Location: So Cal
Posts: 22,361 Sportster/Buell Model: XL1200C Sportster/Buell Year: 2006 Sportster/Buell Model #2: XL1200C Sportster/Buell Year #2: 2006 Other Motorcycle Model: 48 "Totalled" By a Douche Other Motorcycle Year: 2012
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Does the bearing "push" in or "pull" out when you cycle the clutch lever ?
__________________
Thy Sportster Come
It Shall Be Done
On Earth as it is on Salt
2006 Sportster XL1250C
Hammer Sledge Heads 1.98X1.61 Valves
Hammer 600 Cams
Big Ass CP/Hammer Pistons
Mikuni HSR 45 /Hammer Billet Manifold (Now HSR 48)
Jetted 27.5 slow,182.5 Main
97 Needle,Clip posistion 3
Hurricane Flow 3" offset AC,Rocketman Mod
Daytona Twin Tec TC88A,Rico Scarecrow Map
Sumax Thundervolt plug wires,NGK DCPR8EIX spark plugs. Gapped .040 and Indexed
Cycle Electric Stator and Regulator
Alto Carbonite Clutch (now with Barnett Pressure plate and 25% stiffer spring)
Royal Purple 20W50 MC Primary oil
Patriot Defender Pipe
Royal Purple 20W50 MC Engine Oil
Napa 7148 oil filter
Max Power, 111.47
Max Torque, 84.39
Best 1/4 Mile ET to date 11.85
Best 1/4 Speed to date 115.14
Build by Jester Motorwerkz West
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8th October 2013
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Land Speed Record
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Join Date: Feb 2013
Posts: 708 Sportster/Buell Model: XB12Scg Sportster/Buell Year: 2009
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Quote:
Originally Posted by rocketmangb
Does the bearing "push" in or "pull" out when you cycle the clutch lever ?
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Was this for me?
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8th October 2013
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XL FORUM TEAM MEMBER
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Join Date: Jun 2010
Posts: 12,314 Sportster/Buell Model: 1200R Sportster/Buell Year: 2005 Other Motorcycle Model: 5 bikes and 1 quad
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Quote:
Originally Posted by rocketmangb
Does the bearing "push" in or "pull" out when you cycle the clutch lever ?
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You should know that by now. It pulls out when you pull the lever. You are pulling the adjusting screw towards the derby cover and that is pulling the pressure plate away from the plates.
SO... On the pictures above, the bearing is installed in the holder so that the side facing you is the side shown on the right of the top set of pictures (the wider outer race is towards you). The adjuster screw is installed so that the threaded end points towards you, in the same direction as the wider side of the outer race. (The side with the numbers stamped in it).
Note, this means that the wide center race is facing away from you. (The side without the numbers)
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8th October 2013
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XL FORUM LIFE MEMBER
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Join Date: Aug 2005
Location: MARY Lund, YUK !
Posts: 15,563 Sportster/Buell Model: XLH-1208 Sportster/Buell Year: 1997
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On other words.
Fat end first
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8th October 2013
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Riding with Angels
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Join Date: Jan 2008
Location: So Cal
Posts: 22,361 Sportster/Buell Model: XL1200C Sportster/Buell Year: 2006 Sportster/Buell Model #2: XL1200C Sportster/Buell Year #2: 2006 Other Motorcycle Model: 48 "Totalled" By a Douche Other Motorcycle Year: 2012
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