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Ironhead Sportster Motorcycle Talk (1957-1985) For all those that wanna talk about Ironhead Sportster Motorcycles

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  #11  
Old 19th November 2018
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ryder rick ryder rick is offline
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Get yourself an extra helping of raisin pie for posting that!
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  #12  
Old 20th November 2018
Tyler Lillie Tyler Lillie is offline
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Quote:
Originally Posted by ryder rick View Post
Get yourself an extra helping of raisin pie for posting that!
The honor of having a "sticky" on this forum is enough...
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  #13  
Old 11th December 2018
Tyler Lillie Tyler Lillie is offline
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I looked around to see what was available on the store shelves for those that don't have the right junk in their garage & came up with this:



It's made using a 6-1/2" carriage bolt from Lowe's. I cut the bolt for an end-to-end length of 6-1/8" maximum. The "sleeve" is made from a lamp part that I got at Lowe's (two 6" pieces for $3; enough to make 4 tools):

https://www.lowes.com/pd/Portfolio-2...-Pipes/3659640

I think that it's a standard 1/2" OD out-side threaded pipe for light fixtures and a local lighting store might have them in fewer quantities and shorter length:

https://www.grandbrass.com/category/...eaded_nipples/

I cut mine to 3" length but you can use a sleeve up to about 4" maximum. It fits snugly, so you'll have to dress the cut end on the inside.

If you want a cleaner look, Lowe's sells a 1/2" OD steel tube that's described as "WELD STL TUBE RND 1/2" but it only came in 36" length and cost $9:

https://www.lowes.com/pd/Hillman-0-5...SABEgI1cPD_BwE

The carriage bolt head tends to hook around the "post" on the brake shoe, so I ground my bolt head down to avoid that but I don't think it's necessary.

Recommended common tools:
  • - cutting bolt & sleeve: grinder or hacksaw
  • - dressing sleeve & bolt ends: grinder, Dremel tool (or flat & small round files)
All-in cost: $4.75 (but I used a nut that I had in my drawer, so call it $5).
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  #14  
Old 11th December 2018
smokey 2 smokey 2 is online now
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I know that I have broken a sweat doing that job. Nicely done.
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  #15  
Old 15th December 2018
Popgadget Popgadget is offline
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Here’s my take. I turned a Delrin bushing that I pressed into a piece of 4130 tubing and brazed a nut onto a piece of 3/8 all thread.




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  #16  
Old 15th December 2018
cazz1000 cazz1000 is offline
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nice job ,,,,
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  #17  
Old 15th December 2018
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No need to patent!!! he's already copy and minor design change. LOL
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