Main Menu
|
Active Threads
|
Keep & Kill
Last Post: Crusty
Posted On: 8 Hours Ago
Replies: 29,785
Views: 1,748,946
|
Members Birthdays
|
Stairman, toby61, Greywolf (73), federico (70), Big D (69), robin82732 (58), jbd777 (52), Steve3888 (50), RIORoosen (48), NXC1978 (44), JeffsJeep04 (37), Matt.loup.t |
|

13th January 2022
|
 |
XL FORUM TEAM MEMBER
|
|
Join Date: Jul 2009
Location: Detroit Burb
Posts: 1,514 Sportster/Buell Model: 2004 XL1200R Sportster/Buell Year: SOLD Sportster/Buell Model #2: 2000 X-1 lightning Sportster/Buell Year #2: SOLD Other Motorcycle Model: XB1200XT "Uly" Other Motorcycle Year: 2009
|
|
Interesting. I had never seen the disc setup sold as an add on.
|

13th January 2022
|
Dazed & Confused
|
|
Join Date: Feb 2019
Location: Never Never Land
Posts: 3,056 Sportster/Buell Model: XL1200C Sportster/Buell Year: 2017 Other Motorcycle Model: BMW R9T Other Motorcycle Year: 2015
|
|
Quote:
Originally Posted by sprink
Interesting. I had never seen the disc setup sold as an add on.
|
That's the 2 1/2" inlet version, there's also a 2" inlet version #444-2003, plus 3" & 5" disc versions. Kinda handy. I trim them to get the fit right and weld them onto existing baffles. Sound reduction without hurting performance.
__________________
2017 XL1200C in SE Wisconsin, USA
|

18th January 2022
|
Dazed & Confused
|
|
Join Date: Feb 2019
Location: Never Never Land
Posts: 3,056 Sportster/Buell Model: XL1200C Sportster/Buell Year: 2017 Other Motorcycle Model: BMW R9T Other Motorcycle Year: 2015
|
|
|

24th March 2022
|
Dazed & Confused
|
|
Join Date: Feb 2019
Location: Never Never Land
Posts: 3,056 Sportster/Buell Model: XL1200C Sportster/Buell Year: 2017 Other Motorcycle Model: BMW R9T Other Motorcycle Year: 2015
|
|
Parts all accumulated, just waiting for warm enough weather to do the Bassani mods and install along with the Target Tune install. I did get a couple warm days so the exhaust system is off. Looking into the exhaust ports everything looks perfect. Just a very even light dusting of carbon in the SE heads exhaust ports.
|

29th April 2022
|
Dazed & Confused
|
|
Join Date: Feb 2019
Location: Never Never Land
Posts: 3,056 Sportster/Buell Model: XL1200C Sportster/Buell Year: 2017 Other Motorcycle Model: BMW R9T Other Motorcycle Year: 2015
|
|
I've had some warm weather to get out in the garage and fab the Bassani / SuperTrapp baffle mod . Pics attached.
I also mocked up the headpipes install to check wideband O2 clearances. They clear, just... Rear O2 appears to need to be installed in its' headpipe before installing the exhaust. Front goes in after the exhaust is in place. Headpipes and collector are a one piece assy.
I'll have more when I get new exhaust gaskets installed and the exhaust in place.
Pics are Bassani baffle and adapter with stainless nuts welded in place, baffle with adapter set in place before welding and then completed assy.
Last edited by Tomcatt; 3 Weeks Ago at 07:12..
|

29th April 2022
|
 |
XL FORUM TEAM MEMBER
|
|
Join Date: Jul 2009
Location: Detroit Burb
Posts: 1,514 Sportster/Buell Model: 2004 XL1200R Sportster/Buell Year: SOLD Sportster/Buell Model #2: 2000 X-1 lightning Sportster/Buell Year #2: SOLD Other Motorcycle Model: XB1200XT "Uly" Other Motorcycle Year: 2009
|
|
Looks good.
|

30th April 2022
|
 |
XL FORUM LIFE MEMBER
|
|
Join Date: Jan 2009
Location: In a swamp/Michigan
Posts: 16,453 Sportster/Buell Model: XL1460C Sportster/Buell Year: 2000 Sportster/Buell Model #2: XL1200R Sportster/Buell Year #2: 2006 Other Motorcycle Model: XL1200R Other Motorcycle Year: 2004
|
|
Tom, you running the open cap or closed cap?
__________________
Pleasing everyone is impossible but pissing everybody off is a piece of cake!
Everything happens for a reason. Sometimes the reason is that you’re stupid and you make bad decisions.....
The XL Forum Sportsterpedia:
http://sportsterpedia.com/doku.php/start
|

30th April 2022
|
Dazed & Confused
|
|
Join Date: Feb 2019
Location: Never Never Land
Posts: 3,056 Sportster/Buell Model: XL1200C Sportster/Buell Year: 2017 Other Motorcycle Model: BMW R9T Other Motorcycle Year: 2015
|
|
Quote:
Originally Posted by sportsterpaul
Tom, you running the open cap or closed cap?
|
Right now it's assembled with 20 discs and a closed end cap. I don't like hanging more discs than that out on the end. After I get it together and running and get some VE's established in Target Tune I'll play with the open end cap and the number of discs. Best performance with an acceptable noise level.
|

11th May 2022
|
Dazed & Confused
|
|
Join Date: Feb 2019
Location: Never Never Land
Posts: 3,056 Sportster/Buell Model: XL1200C Sportster/Buell Year: 2017 Other Motorcycle Model: BMW R9T Other Motorcycle Year: 2015
|
|
Progress.
Exhaust is installed. I went with 15 discs and a closed end cap to start with. No heat shields installed. Now I'm dealing with Target Tunes' BIG connectors and LONG wires getting it all routed. I want to get it up and running and clean up the wiring later.
Last edited by Tomcatt; 3 Weeks Ago at 05:17..
|

15th May 2022
|
Dazed & Confused
|
|
Join Date: Feb 2019
Location: Never Never Land
Posts: 3,056 Sportster/Buell Model: XL1200C Sportster/Buell Year: 2017 Other Motorcycle Model: BMW R9T Other Motorcycle Year: 2015
|
|
This is going well. Sometimes I make choices that work out well.
Sometimes I don't...  15 discs with a closed end cap didn't work very well. It wasn't a happy motor with this combo. VE's indicated two torque peaks with a dip in between like Hammers SuperTrapp exhaust dyno tests showed. Plus it wasn't happy at part throttle. So, I tried 18 discs and an open end cap. Why 18? It works out well using the 1 3/4" bolts I had for the disc pack.
The engine likes the Bassanni/SuperTrapp modded exhaust. I've more work to do tuning but I have good VE's from 3,000 to 7,000 rpm and it runs nice. Except at 2,500 rpm anyway. There's a definite hole at 2,500. The VE's sink... It would be a big deal with a carb (reversion) but EFI handles it pretty well leaving what mostly feels like a rough spot. Runs good above and below.
I wish I'd gone Target Tune with wideband O2's sooner. I wasted a bunch of time (1 1/2 yrs?) trying to (auto) tune with narrowbands. Even Target Tune can be fooled and require some manual help with VE's (fuel "stealing" between cylinders?) but it's head and shoulders above what I was seeing using basic auto tune. The lower rpm "buck and lurch" I could never tune out before is gone.
Last autotune session gave 54 mpg with a 28T front belt sprocket. Need to work on cruise AFR's and timing to try and improve that.
Last edited by Tomcatt; 1 Week Ago at 13:25..
|
Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
|
|
Thread Tools |
|
Display Modes |
Linear Mode
|
Posting Rules
|
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts
HTML code is Off
|
|
|
All times are GMT +1. The time now is 12:50.
|