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  #1  
Old 1 Week Ago
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Default Click, Click, Click of the relay

I read somewhere here on the forum a while back that a common fix for starter relay clicking is a good clean ground. I can start the bike when dead cold with no issues but occasionally after a good long ride, I'd stop to fuel up or park it for a bit and when I get back on, the relay clicks with no power to the solenoid to turn the bike over. I've replaced the relay 3 times so I don't feel like the relay is the issue. Am I thinking correctly that ground may be the issue? Anyone else have this issue? If I had a kick start, I'd be happy. The times this has happened away from home, I've had to bump start it which is fine but a little embarrassing.

Thanks,
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Quote:
Originally Posted by Yochstein View Post
I can start the bike when dead cold with no issues but occasionally after a good long ride, I'd stop to fuel up or park it for a bit and when I get back on, the relay clicks with no power to the solenoid to turn the bike over. I've replaced the relay 3 times so I don't feel like the relay is the issue. Am I thinking correctly that ground may be the issue? Anyone else have this issue?

How do you know that no power is getting to the solenoid? Do you have a voltmeter with you to know for sure that nothing's getting to it? I'd be checking the entire electrical path from starter relay to solenoid, including wiring, connectors, etc with a voltmeter while the problem is happening.

Electrical things can certainly have heat-related problems, you just have to find out if it's multiple bad starter relays, wiring, or a bad solenoid.

But none of those things should be getting hot just from riding. So I would lean more toward loose or poor connections in the wiring, myself.

Good luck in finding this, these intermittent problems can be a bear to find and fix.
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Probably not ground, since the starter and its solenoid ground through the starter body to the engine. I'd check the positive cable between battery and starter - I had a similar problem once because the cable rattled loose on the starter end.
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Thanks for the tips. I will check all connections tomorrow. They’re calling for temps n the 50s Sunday. I’ll spend some time outside with her.
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Ground, always the ground.
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Starter relay well grounded?
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Quote:
Originally Posted by sleighcrane View Post
Starter relay well grounded?
That is the first thing I’m going to check.
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I would suspect the solenoid is going bad.

When you ride the bike and it gets hot and then you stop it for a short time you get what we refer to as "heat soak".

If you let it cool down long enough the relay will work again.

A bad ground is always a bad ground. Hot ore cold.
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