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Sportster Motorcycle Engine Conversions Advice, questions, and tips for 1200, 1250, 1340, 1450 etc... for Sportster and Buell motorcycle engine conversions

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battery, high compression, starter

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  #1  
Old 6th September 2012
nerdsports nerdsports is offline
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Default Let's talk starters

I tried searching and found nothing on this subject. I recently did a 1200 conversion on my 1990 883. It's running 10.5:1 Wiseco pistons with the stock 883 heads. I believe I have a 1.0kW starter - with a Spyke solenoid starter button. The battery is a Braille B129 with 323 CCA. Before the conversion this thing would turn over with ease!! Since the rebuild, it really struggles. Now, I haven't done any diagnostics but have you guys run into this situation after a higher compression conversion?

I will be checking the battery's voltage this afternoon then charging it if it's low. I will also check the terminals, connections, and wires to ensure there's no issue there. I read about using dielectric grease or vaseline on the terminals/connections so I will do that as well.

Any help is GREATLY appreciated!
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  #2  
Old 6th September 2012
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Here are some links. Maybe some info here.

http://xlforum.net/forums/s....php?t=1019561

http://xlforum.net/forums/s...d.php?t=635261

http://xlforum.net/forums/s....php?t=1476380

http://xlforum.net/forums/s....php?t=1490439
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  #3  
Old 6th September 2012
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I went with this.http://www.ebay.com/itm/Harley-David...8593ee&vxp=mtr
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  #4  
Old 6th September 2012
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My stock starter worked fine with 10.5:1
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  #5  
Old 6th September 2012
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Have you checked your cranking compression?

Where is the ignition timing?

Starter capability is not normally a problem on these bikes.
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  #6  
Old 6th September 2012
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I did briefly consider a Compu-Fire Gen III Starter just for weight savings. Maybe one day when I have money to literally burn. A light weight battery is much more bang for the buck.
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Old 6th September 2012
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holly crap you batterie dont put out much jam i just bought a new harly batterie for my 03 1200 it had 592cca how old is your batterie and whats your charging system like ?? maybe your getting a bad stater?
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Old 6th September 2012
nerdsports nerdsports is offline
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Quote:
Originally Posted by aswracing View Post
Have you checked your cranking compression?

Where is the ignition timing?

Starter capability is not normally a problem on these bikes.
I will check on this tonight. I figured I needed to give the rings time to seat before doing a compression test.


Quote:
Originally Posted by Bob s hog View Post
holly crap you batterie dont put out much jam i just bought a new harly batterie for my 03 1200 it had 592cca how old is your batterie and whats your charging system like ?? maybe your getting a bad stater?
The battery was purchased in April. Like I said, it was working perfectly fine before the conversion. It has more than the required CCA (240 from what I've read) for a Sportster.
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Old 6th September 2012
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Quote:
It's running 10.5:1 Wiseco pistons with the stock 883 heads
To my knowlegde there is no such piston as a Wiseco 10.5:1 for use with 883 heads. Dished pistons are either 9.5:1 or 10:1 from Wiseco. Are you sure you have the correct pistons? They need to be a dished piston if being used with stock 883 heads. If they are flat tops they are way too high of compression.
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  #10  
Old 6th September 2012
nerdsports nerdsports is offline
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Quote:
Originally Posted by NRHS Sales View Post
To my knowlegde there is no such piston as a Wiseco 10.5:1 for use with 883 heads. Dished pistons are either 9.5:1 or 10:1 from Wiseco. Are you sure you have the correct pistons? They need to be a dished piston if being used with stock 883 heads. If they are flat tops they are way too high of compression.
Looks like they're the 10.5:1 domed pistons. Looks like I might have to check the squish on this setup. Thanks for bringing this up!
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