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21st January 2022
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XL FORUM TEAM MEMBER
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Join Date: Jun 2019
Location: ...On the 'ol Erie Canal...
Posts: 598 Sportster/Buell Model: XLH Sportster/Buell Year: 1983
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Aftermarket Taillight Lens Woes
My taillight lens disappeared at the end of riding in 2020. For 2021 I bought a new replacement from JP Cycle. Due to unforeseen medical issues, the 1983 XLH sat in my den all year...I couldn't ride.
I was just sitting here the other night and the JP replacement disintegrated...Right in front of me...
Pieces of red plastic on the floor, from the two screw holes in the plastic. I know I didn't overtighten them, because I thought maybe that was what happened when on my last ride in 2020. And I haven't touched the lens or screws since when I fit it.
Has anybody else had this happen??? I'll ask the H-D dealer for a 'real' H-D part, but I'm not confidant. I'll try a replacement as long as it's from someone else...
Mostly I want to know who else to avoid...
--Rich B.
__________________
All of old. Nothing else ever. Ever tried. Ever failed. No matter. Try again. Fail again. Fail better. -- Samuel Beckett
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21st January 2022
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Senior Custom Bike Builder
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Join Date: Jul 2014
Posts: 2,513 Sportster/Buell Model: Xlh Sportster/Buell Year: 1959 Sportster/Buell Model #2: Sprint 350 Sportster/Buell Year #2: 1969 Other Motorcycle Model: Guzzi Ambassador Other Motorcycle Year: 1969
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Do you store your bike anywhere near: 1) furnace; 2) hot water tank; 3) large electrical motors or heating elements?
If yes -- check your tires for checking inbetween the tread sips. If you see it . . .and the tires are less than 3 years old -- you may have an interesting ozone problem in your storage area.
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21st January 2022
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XL FORUM TEAM MEMBER
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Join Date: Jun 2019
Location: ...On the 'ol Erie Canal...
Posts: 598 Sportster/Buell Model: XLH Sportster/Buell Year: 1983
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Quote:
Originally Posted by Chuckthebeatertruck
Do you store your bike anywhere near: 1) furnace; 2) hot water tank; 3) large electrical motors or heating elements?
If yes -- check your tires for checking inbetween the tread sips. If you see it . . .and the tires are less than 3 years old -- you may have an interesting ozone problem in your storage area.
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Ah, no...It's the front room ["den"] of my house; temp & humid same as whole house. None of the areas you mentioned. And it's both sides of the lens, both screw holes. Gasket was new, screws were new (also from JP).
I don't think the screws can be overtightened as they're shoulder screws and stop before cracking plastic. It's like the plastic continued curing and turned brittle...
It was a surprise, as it happened right in front of me. Putting on my shoes and socks one Jan morning, I hear a 'pop' and a piece of red plastic slides in front of me...
Maybe I should check for holes in the wall?
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22nd January 2022
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XL FORUM TEAM MEMBER
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Join Date: Dec 2009
Posts: 2,111 Sportster/Buell Model: XL1200R Sportster/Buell Year: 2004
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Poltergeist
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22nd January 2022
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XL FORUM TEAM MEMBER
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Join Date: Jun 2019
Location: ...On the 'ol Erie Canal...
Posts: 598 Sportster/Buell Model: XLH Sportster/Buell Year: 1983
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Quote:
Originally Posted by XL Ed
Poltergeist
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Chinese poltergeist 
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22nd January 2022
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XL FORUM TEAM MEMBER
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Join Date: Jan 2020
Location: Loxahatchee, FL (S. FL)
Posts: 1,808 Sportster/Buell Model: XLCH Sportster/Buell Year: 2003 Sportster/Buell Model #2: XL Sportster/Buell Year #2: 1981 Other Motorcycle Model: FXDC Other Motorcycle Year: 2013
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Crap "regrind" plastic.
__________________
Steve
'81 Andrews "Y" cams, K. Black 9-1 pistons
'03 1250 NRHS stage two Lightning heads, SE536 cams, mik flat slide 42
'01 Cyclone stock
'13 FXDC 96" stock
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22nd January 2022
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XL FORUM TEAM MEMBER
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Join Date: Jun 2009
Location: Sunshine Coast
Posts: 7,999 Sportster/Buell Model: XLB, XLCH, Sporton Sportster/Buell Year: 1962 Sportster/Buell Model #2: XLCH Sportster/Buell Year #2: 1966 Other Motorcycle Model: XLCH (Another one) Other Motorcycle Year: 1966
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Ah, the "warranty expired" circuitry is working correctly then.
All plastics will degrade over time. Ultraviolet light waves play a big part.
But we have found a way to speed up that process so the plastics we create don't hang around for thousands of years.
We now have those plastics and have "fine tuned" them to self destruct just outside of the warranty period.
Do NOT be driving a Tesla that's over 5 years old at any speed above a walking pace.
__________________
"I know only too well the evil that I propose. But my inclinations get the better of me."
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22nd January 2022
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XL FORUM LIFE MEMBER
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Join Date: Apr 2016
Location: Texas/Mexican Border
Posts: 3,555 Sportster/Buell Model: xls 1000 Sportster/Buell Year: 1980 Sportster/Buell Model #2: xls 1000 Sportster/Buell Year #2: 1983 Other Motorcycle Model: 1200 Chopper XL Other Motorcycle Year: 1990
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And I thought dry rot out here in the desert was bad. Thanks for the heads up on JP cycles.
I have tail light lenses in bins for years. Indoors. Shop gets above 150F in the summer months.
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