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Last Post: Crusty
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23rd September 2022
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XL FORUM TEAM MEMBER
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Join Date: May 2010
Location: Pottstown PA.
Posts: 16,321 Sportster/Buell Model: XLCH stroker Sportster/Buell Year: 1960 Sportster/Buell Model #2: 883 C Sportster/Buell Year #2: '03
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have another look at the 3rd gear you picked up.the one that had the washer with the 2 inner ears.looked like a scratch or could be a crack.it's not in the place cracks are usually found.pictures could be better for this than video.
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72 1000cc barrels and XLR heads, S&S 4-1/2'' flywheels, sifton minus-minus cams, S&S super A w/ zippers thunderjet w/yost powertube, Andrews gears,and shafts, 72 oil pump, Morris magneto w/auto advance and single fire module, cycle electric generator w/electronic regulator,73 cu.in.
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24th September 2022
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Senior Master Custom Bike Builder
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Join Date: May 2009
Location: 37° 25' 28" N by -80° 03' 42" W
Posts: 11,497 Sportster/Buell Model: XLCH Sportster/Buell Year: 1975
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Quote:
Originally Posted by Yamalol
Ok I kind of answered my own question. I didnt notice on the video, but the dogs on the clutch gear and female side of the 2nd gear arent great. I'm going to replace both, but is there any thing else I should take note of?
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I would suggest at this point of deciding to replace your clutch gear (and 2nd), you might opt for the “c” ratio gear set from andrews. This combination of clutch and drive gears lessens the big rpm drop from 3rd to 4th. You’ll wonder how you ever got along without it!
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24th September 2022
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XL FORUM TEAM MEMBER
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Join Date: Sep 2021
Posts: 37 Sportster/Buell Model: XLH Sportster/Buell Year: 1981 Sportster/Buell Model #2: 1957
Reputation: 10

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Quote:
Originally Posted by doodah man
I would suggest at this point of deciding to replace your clutch gear (and 2nd), you might opt for the “c” ratio gear set from andrews. This combination of clutch and drive gears lessens the big rpm drop from 3rd to 4th. You’ll wonder how you ever got along without it!
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That would be ideal, but unfortunately not in budget for this project.
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24th September 2022
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XL FORUM TEAM MEMBER
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Join Date: May 2010
Location: Pottstown PA.
Posts: 16,321 Sportster/Buell Model: XLCH stroker Sportster/Buell Year: 1960 Sportster/Buell Model #2: 883 C Sportster/Buell Year #2: '03
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it would be a good idea to replace the clutch gear bearing.
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