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1st January 2021
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XL FORUM TEAM MEMBER
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Join Date: May 2020
Location: Lower AL
Posts: 169 Sportster/Buell Model: XL 883 Sportster/Buell Year: 2007 Other Motorcycle Model: Suzook Burgman 400/ 2008
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gas tank Quick connect leaking
2007 883
Just assembled bike 
It starts, it runs!
BUT the QC leaks. I made sure the sleeve clicked.
Is the fitting removable (from the fuel pump assembly)?
Is there an O-ring in there?
The plastic fitting on the end of the flex hose looks good.
Any suggestions? Thank you.
A new flex hose is about $93 
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1st January 2021
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Post no Avatars!
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Join Date: Jan 2005
Location: Dubois, WY
Posts: 4,025 Sportster/Buell Model: 1200S Sportster/Buell Year: 2001 Sportster/Buell Model #2: XLH-883D Sportster/Buell Year #2: 1988 Other Motorcycle Model: FXDXT Other Motorcycle Year: 2001
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Yes, there a couple of o-rings in there.
HD doesn't sell tem but others do.
Fuel-Tool is one.
They can be tricky to replace.
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2nd January 2021
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Dazed & Confused
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Join Date: Feb 2019
Location: Never Never Land
Posts: 1,968 Sportster/Buell Model: XL1200C Sportster/Buell Year: 2017 Other Motorcycle Model: BMW R9T Other Motorcycle Year: 2015
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Here ya go, a thread about this very topic:
http://xlforum.net/forums/showthread.php?t=1239984
I bought spares to add to my o-ring collection so I have them on hand.
__________________
2017 XL1200C in SE Wisconsin, USA
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5th January 2021
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XL FORUM TEAM MEMBER
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Join Date: May 2020
Location: Lower AL
Posts: 169 Sportster/Buell Model: XL 883 Sportster/Buell Year: 2007 Other Motorcycle Model: Suzook Burgman 400/ 2008
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/\ Excellent information.
I bought a couple Danco #41 o-rings and will try. 39 cents each
Local mechanic says, if not, you have to buy MoCo part #75309-07A. Bummer.
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6th January 2021
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Dazed & Confused
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Join Date: Feb 2019
Location: Never Never Land
Posts: 1,968 Sportster/Buell Model: XL1200C Sportster/Buell Year: 2017 Other Motorcycle Model: BMW R9T Other Motorcycle Year: 2015
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Quote:
Originally Posted by Mike1nw
/\ Excellent information.
I bought a couple Danco #41 o-rings and will try. 39 cents each
Local mechanic says, if not, you have to buy MoCo part #75309-07A. Bummer.
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Let us know if the Danco #41 is the right size. It's an o-ring speced for your kitchen water faucet, I'm not sure how confident I'd be with it in my fuel injection system.
It's just a matter of getting the right size o-ring. I got the 3 sizes listed in the other thread. 107, 109, 203 in Viton. I counted quantities in the zip locks and they're all there so I haven't used any and can't say for sure if they are the right sizes.
http://xlforum.net/forums/showpost.p...1&postcount=36
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7th January 2021
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XL FORUM TEAM MEMBER
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Join Date: May 2020
Location: Lower AL
Posts: 169 Sportster/Buell Model: XL 883 Sportster/Buell Year: 2007 Other Motorcycle Model: Suzook Burgman 400/ 2008
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Danco #41 might be the correct ring.
After several hours, I gave up trying to fit it into the nozzle. There is a special tool for that.
Bought a new nozzle (more $$$$$) for peace of mind.
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19th January 2021
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XL FORUM TEAM MEMBER
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Join Date: Jun 2007
Posts: 123 Sportster/Buell Model: 1200CX (2019) Sportster/Buell Year: 2019
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I bought and used the o-rings from fuel tool. Yes, expensive for o-rings, but they are Viton and the right size. The couple dollar expense was worth it to me. Still less expensive and less hassle than replacing the hose and nozzle.
__________________
2008 Roadster
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