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Ironhead Sportster Motorcycle Talk (1957-1985) For all those that wanna talk about Ironhead Sportster Motorcycles

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  #11  
Old 3 Weeks Ago
Iron Mike Iron Mike is offline
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Quote:
Originally Posted by doodah man View Post
Contact iron mike, he may have one for you at a better price. The door in your link will work fine, but if you get that door check that steel insert for the big clutch gear bearing is not loose and mate the door to the case with nothing else installed to the door and make sure it sits flush to the case and doesn’t wobble it needs to be a good tight, flush fit. In fact, check those things with whatever door you end up with.
Do your research and let me know which type of door your looking for, I have a few dozen.
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  #12  
Old 3 Weeks Ago
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Originally Posted by Ferrous Head View Post
When they went from right side to left side shift (properly) the changed the shifter shaft exit direction.
Left side shift doors have a notch cast into them to allow the shifter shaft to pass through the left side of the case. So, thos doors are easy to spot.
But also, earlier cam plate shafts protrude from the rear of the cam tower and interfere with a shaft for left side doors. So if you were tring to convert to left side shift you need that cam plate as well.
But they will still work on right side shify bikes.

There are quiye a few different iterations of the door but most changes are very minor. There are some for XLH's and different ones for XLCH's. There are early and late versions of them but as long as you don't particularly want to run a cast primary cover or convert from right to left t doesn't matter.

There are also aftermarket doors. Cast iron ones from Trock and Ally ones from Burqghardt. These really aren't necessary unless your trying to bulletproof your engine.

The best thing you could do for your trans and engine is to fix the weak C/S boss area.
Not that expensive or difficult and a guaranteed failure point eventually. (Catastrophic)


Yes I've had that fix done to my cracked 72. Looks like the guy did a pretty good job too.
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  #13  
Old 3 Weeks Ago
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Originally Posted by doodah man View Post
Does the case half have the main shaft bearing installed in it currently?
No it's totally disassembled having drain hole issues welded, porosity Glyptal coated, new bearings, whatever else comes up. Too much to remember lol.

Oh wait the M/S bearing is being replaced, yes. Looked like the case had been stored outside and the rollers rusted little divots for them to rest in.
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  #14  
Old 3 Weeks Ago
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just understand that a new main shaft race will have to be honed to correctly fit all 23 (standard size) roller bearings with the main shaft in place. if you are doing the assembly and you find that 22 fit but not 23, then it needs to go back to be clearanced a bit more.
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