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Sportster Motorcycle Transmission, Clutch, Primary & Secondary Drive Transmission, Clutch and primary or secondary drive problems, advice, and/or how tos.

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  #11  
Old 29th May 2009
DEEP DIVER's Avatar
DEEP DIVER DEEP DIVER is offline
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Sportster/Buell Model: XLH 1000
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Quote:
Originally Posted by dave76 View Post
Cool thats what I wanna hear. Question? whats the revs at 70MPH??? and whats the off the line like???
The revs at 70 on both are around 3300 I can not tell on the ironhead as it's in kph.
And off the line in first it's never any trouble just rev to around 1500 rpm and feed out the clutch, never stalled it yet?
When going slow in 4th in town I can get right down to 1150rpm which is about 31 mph. If I use 3rd it's to much noise and then the police will pull you.
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  #12  
Old 30th May 2009
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dave76 dave76 is offline
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Sportster/Buell Model: Sportster XLH 1200
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Sportster/Buell Year #2: 1976
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Thanks for the input man.
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1990 1200 Sportster, Cycle Shack drag pipes, XLC forward controls, Zippers Billet 4 speed trap door.Update, 86 1100 heads, NRHS 1250 cylinders, Andrews V4 cams, and Compufire Elite 1 ignition. 07 Buell oil pump, Complete Andrews 4 Speed gears and shafts, Barnett Scorpion clutch. HHI 3' mid glide trees. HHI 6 piston front caliper, H-D floating rotor.
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  #13  
Old 14th June 2009
oldmetal oldmetal is offline
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enginetorque,
transmission mainshaft roller bearing is lubricated by gravity from a gutter located on the roof of the trans case (right crankcase half). This gutter fills by splash and drains oil down through a hole to the outside of the rollers between the bearing and the oil seal. Check to see that this hole is clear and that the seal or the bearing outer race (roller cup) is not obstructing it.
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  #14  
Old 27th June 2009
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NC_REDNECK_1981 NC_REDNECK_1981 is offline
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Sportster/Buell Model: xlh
Sportster/Buell Year: 1988
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would it be possible to take a tranny out of an 84 ih and bolt it into an 88 1200 ? i would like to get a little better gearing and cant afford a new tranny or have mine rebuilt. i have a tranny out of my 84
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  #15  
Old 3rd July 2009
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dave76 dave76 is offline
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Sportster/Buell Model: Sportster XLH 1200
Sportster/Buell Year: 1990
Sportster/Buell Model #2: Sportster XLH 1000
Sportster/Buell Year #2: 1976
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Quote:
Originally Posted by NC_REDNECK_1981 View Post
would it be possible to take a tranny out of an 84 ih and bolt it into an 88 1200 ? i would like to get a little better gearing and cant afford a new tranny or have mine rebuilt. i have a tranny out of my 84
As long as it's a late 84 with the alternator behind the clutch, then hell yes it'll bolt right in. You can also just buy the late 84-early 86 clutch gear and countershaft gear.

They have it cheap as hell on ebay right now, just need the 1958-1986 27T countershaft gear.

http://cgi.ebay.com/ebaymotors/ws/eB...K%3AMEWAX%3AIT
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  #16  
Old 6th July 2009
Gone Gone is offline
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This may be the wrong forum, but y'all really seem to know your stuff. Has anyone ever tried/ is it possible to run a four-speed tranny in an '03 sporty. Also, is it possible to get a kicked transmission to turn over an Evo engine?
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  #17  
Old 7th July 2009
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Quote:
Originally Posted by Ghostster View Post
This may be the wrong forum, but y'all really seem to know your stuff. Has anyone ever tried/ is it possible to run a four-speed tranny in an '03 sporty. Also, is it possible to get a kicked transmission to turn over an Evo engine?
no x 2.
Ted
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Late 87-883 Hugger/1380cc (84") conversion. Too many cool parts to list. Built engine on a fresh set of cases, so conversion might not really describe it. Estimated near 115 hp.
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  #18  
Old 13th July 2009
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Sportster/Buell Model: Sportster XLH 1200
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Quote:
Originally Posted by Ghostster View Post
This may be the wrong forum, but y'all really seem to know your stuff. Has anyone ever tried/ is it possible to run a four-speed tranny in an '03 sporty. Also, is it possible to get a kicked transmission to turn over an Evo engine?
No, and why would ya want to?? As far as kicking an Evo, I don't see why not, same compression as the Ironhead, but their is no way to install a kicker in any Evo, or any 80-85 Ironhead for that matter.
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  #19  
Old 2nd October 2009
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Got some new pics of my tranny.





Stock trap door and close ratio gear set still installed






Zippers billet trap door


Here is what my stator magnets looked like after I pulled her appart


The new V-Twin sealed magnet clutch shell for L84-90 Sportsters


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  #20  
Old 17th August 2010
misterMagoo misterMagoo is offline
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Lets say you have a bike that was converted to belt drive. How would you figure the correct ratios needed then? Are the teeth count the same on the secondary drive sprockets?

Also, are these the only parts you need to replace in the transmission?:


Clutch Gear: 37448-84A

Countershaft Drive Gear:35695-58
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