The Sportster and Buell Motorcycle Forum - The XLFORUM®
 

Go Back   The Sportster and Buell Motorcycle Forum - The XLFORUM® > SPORTSTER MOTORCYCLE FORUM > Sportster Motorcycle Era Specific and Model Specific > Ironhead Sportster Motorcycle Talk (1957-1985)
XLF Blogs XLF Arcade XLF Disclaimer/Privacy Statement/Terms Of Use

Ironhead Sportster Motorcycle Talk (1957-1985) For all those that wanna talk about Ironhead Sportster Motorcycles

Active Threads
0 Swingarm bearings - boy I'm glad I looked at them
Last Post: npaisnel
Posted On: 32 Minutes Ago
Replies: 29
Views: 1,056
0 any fans of motogp ?
Last Post: Highly-Dangerous
Posted On: 1 Hour Ago
Replies: 14
Views: 224
0 Broke my drive belt (Stay With The Belt Or Do A Chain Conversion?)
Last Post: jkinkade
Posted On: 3 Hours Ago
Replies: 110
Views: 25,045
0 Stacking the Alto Carbonite clutch !
Last Post: rocketmangb
Posted On: 3 Hours Ago
Replies: 9
Views: 181
0 I luv my jack,hammer
Last Post: cazz1000
Posted On: 3 Hours Ago
Replies: 0
Views: 50
0 Mid West Meet & Greet
Last Post: Tomcatt
Posted On: 4 Hours Ago
Replies: 194
Views: 16,803
0 heads. what to do?
Last Post: ericfreeman
Posted On: 4 Hours Ago
Replies: 5
Views: 193
0 Finally Got the Kinks Out
Last Post: Tim The Grim
Posted On: 4 Hours Ago
Replies: 10
Views: 252
0 Keep & Kill
Last Post: Crusty
Posted On: 4 Hours Ago
Replies: 15,738
Views: 886,959
0 The demise of American Brands
Last Post: 11B40
Posted On: 5 Hours Ago
Replies: 14
Views: 383
0 Food porn
Last Post: Tim The Grim
Posted On: 5 Hours Ago
Replies: 1,834
Views: 329,928
0 1972 XLH question
Last Post: Tim The Grim
Posted On: 5 Hours Ago
Replies: 11
Views: 468
0 Official XL Forum Random Image Thread (NO NUDITY!)
Last Post: Graywolf
Posted On: 5 Hours Ago
Replies: 46,433
Views: 7,388,623
0 Whats your carry gun?
Last Post: Tim The Grim
Posted On: 5 Hours Ago
Replies: 699
Views: 105,830
0 2.18 Gearing Ratio For 5 Spd 1200??
Last Post: Rangry64
Posted On: 5 Hours Ago
Replies: 7
Views: 216
3 Shaky Dave Recovery
Last Post: SHAKY DAVE
Posted On: 6 Hours Ago
Replies: 176
Views: 18,845
0 What did you do for your sporty Today?
Last Post: Knuckles
Posted On: 6 Hours Ago
Replies: 6,602
Views: 894,269
0 New to the Chopper Lyfe
Last Post: Bigshankhank
Posted On: 6 Hours Ago
Replies: 41
Views: 3,895
0 Replacing Clutch Spring Plate and Throw Out Bearing
Last Post: boomerguy
Posted On: 7 Hours Ago
Replies: 52
Views: 1,778
0 Rocker cover torx
Last Post: rocketmangb
Posted On: 7 Hours Ago
Replies: 19
Views: 497
0 Touring on a Hugger
Last Post: Racepres
Posted On: 7 Hours Ago
Replies: 21
Views: 938
0 The huge difference 4 degrees of Advance makes ...NOT
Last Post: rejeanprimeau
Posted On: 8 Hours Ago
Replies: 19
Views: 503
0 Back rest compatability
Last Post: Ireeman
Posted On: 8 Hours Ago
Replies: 3
Views: 102
0 Snippets
Last Post: Ireeman
Posted On: 8 Hours Ago
Replies: 23
Views: 2,262
0 You asked for it! "The Tess' Coffee Thread"
Last Post: Ireeman
Posted On: 9 Hours Ago
Replies: 11,005
Views: 958,370
0 Round Air Cleaner Poll
Last Post: Clevspeed
Posted On: 10 Hours Ago
Replies: 337
Views: 70,330
0 Alarm Time Out?
Last Post: IXL2Relax
Posted On: 10 Hours Ago
Replies: 14
Views: 217
0 05 Sportster Manuals, Service & Parts
Last Post: XL Ed
Posted On: 10 Hours Ago
Replies: 20
Views: 1,017
0 Rewire with Thunderheat. Getting horn, back brake and back light, nothing else
Last Post: IXL2Relax
Posted On: 10 Hours Ago
Replies: 83
Views: 6,085
0 Official XLForum Poll: What kind of bars are you running?
Last Post: burely
Posted On: 11 Hours Ago
Replies: 662
Views: 156,907
More...
Members Birthdays
TenSixx (44), 1stGenRex (36)
Sponsored Links
Reply
 
Share Thread Tools Display Modes
  #1  
Old 21st January 2009
russzx6's Avatar
russzx6 russzx6 is offline
Master Custom Bike Builder
 
Join Date: Jan 2008
Location: Brisbane, Australia
Posts: 3,072
Sportster/Buell Model: 1000cc Ironhead Sportster
Sportster/Buell Year: 1977
Other Motorcycle Model: 96 KDX200 Dirt Bike
Reputation: 20400
russzx6 is a name known to allrusszx6 is a name known to allrusszx6 is a name known to allrusszx6 is a name known to allrusszx6 is a name known to allrusszx6 is a name known to allrusszx6 is a name known to allrusszx6 is a name known to allrusszx6 is a name known to allrusszx6 is a name known to allrusszx6 is a name known to all
Default Wiring Diagram in autocad

Ok . . .i've mucked around with this for too long, pat on the back to my workmate Paul the electrical drafter. . he said its the first time he's ever drawn up a harley wiring diagram. We have colour coded it, sorry grey wires are a bit hard to see, and white wires have a W next to the black wire. I've modelled this off my 77 sporty and how i will build the wiring loom. As you can see by the diagram i like fuses and relay's. If you think something is amiss please let me know. And please feel free to use it as you like but don't try passing it off as your own work!!



Higher Resolution Link
http://cid-1a5266e54855285b.skydrive...f?sa=523243289

Last edited by IronMick; 17th June 2010 at 21:24.. Reason: updated link; updated diagram June 17, 2010
Reply With Quote
  #2  
Old 21st January 2009
FourCams's Avatar
FourCams FourCams is offline
Senior Chief Master Mechanic 1st Class
 
Join Date: Dec 2008
Location: Seattle
Posts: 1,294
Sportster/Buell Model: XLCH
Sportster/Buell Year: 1969
Sportster/Buell Model #2: XLCH
Sportster/Buell Year #2: 1972
Other Motorcycle Model: FXSTC
Other Motorcycle Year: 1996
Reputation: 5013
FourCams is just really niceFourCams is just really niceFourCams is just really niceFourCams is just really niceFourCams is just really niceFourCams is just really niceFourCams is just really niceFourCams is just really niceFourCams is just really niceFourCams is just really niceFourCams is just really nice
Default

Nice diagram Russ!

I don't think the generator light grounds. I think it gets a positive wire (ignition) on one side and goes to the Armature on the other?
__________________
♠ 1969 XLCH ♠ 1972 XLCH ♠ 1996 FXSTC ♠
Reply With Quote
  #3  
Old 21st January 2009
hvar hvar is offline
Biker
 
Join Date: Jul 2008
Location: Lillehammer, Norway
Posts: 9
Sportster/Buell Model: XLCH
Sportster/Buell Year: 1972
Reputation: 10
hvar is an unknown quantity at this point
Default

exellent diagram! One thing though, can you upload it in a higher resolution? I have problems reading the text in the diagram ... Or I just might have to have my eyes checked
Reply With Quote
  #4  
Old 21st January 2009
russzx6's Avatar
russzx6 russzx6 is offline
Master Custom Bike Builder
 
Join Date: Jan 2008
Location: Brisbane, Australia
Posts: 3,072
Sportster/Buell Model: 1000cc Ironhead Sportster
Sportster/Buell Year: 1977
Other Motorcycle Model: 96 KDX200 Dirt Bike
Reputation: 20400
russzx6 is a name known to allrusszx6 is a name known to allrusszx6 is a name known to allrusszx6 is a name known to allrusszx6 is a name known to allrusszx6 is a name known to allrusszx6 is a name known to allrusszx6 is a name known to allrusszx6 is a name known to allrusszx6 is a name known to allrusszx6 is a name known to all
Default

I will upload in a higher res if someone can tell me how??. . .i usually go through photobucket but this is as high as i can upload through there??. I can always email a PDF to anyone wanting it

Fourcams, yeh that generator light has caused me some headaches, i've had it drawn both ways, then when i pulled my dash apart on my bike there was the gen light grounded??. . .if that needs alteration when i wire it i'll do it then. or FEHead is the man on wiring so if he comes past he will give the heads up
Reply With Quote
  #5  
Old 5th January 2017
RDiesel's Avatar
RDiesel RDiesel is offline
Greasemonkey
 
Join Date: Nov 2016
Posts: 142
Sportster/Buell Model: Ironhead sportster
Sportster/Buell Year: 1976
Sportster/Buell Model #2: Buell blast (Wife's)
Sportster/Buell Year #2: 2002
Reputation: 1425
RDiesel has a spectacular aura aboutRDiesel has a spectacular aura aboutRDiesel has a spectacular aura aboutRDiesel has a spectacular aura aboutRDiesel has a spectacular aura aboutRDiesel has a spectacular aura aboutRDiesel has a spectacular aura aboutRDiesel has a spectacular aura aboutRDiesel has a spectacular aura aboutRDiesel has a spectacular aura about
Default

Quote:
Originally Posted by russzx6 View Post
I will upload in a higher res if someone can tell me how??. . .i usually go through photobucket but this is as high as i can upload through there??. I can always email a PDF to anyone wanting it



Fourcams, yeh that generator light has caused me some headaches, i've had it drawn both ways, then when i pulled my dash apart on my bike there was the gen light grounded??. . .if that needs alteration when i wire it i'll do it then. or FEHead is the man on wiring so if he comes past he will give the heads up


Would you email a PDF of the high res to
csar77cj5p@gmail.com

Man that would be awesome. Thanks


Sent from my iPhone using Tapatalk
__________________
76 ironhead xlh
Reply With Quote
  #6  
Old 5th January 2017
IronMick's Avatar
IronMick IronMick is offline
Rider Of The Iron Steed
 
Join Date: Dec 2003
Location: London, ON Canada
Posts: 32,184
Sportster/Buell Model: XLH
Sportster/Buell Year: 1978
Reputation: 1002905
IronMick has a reputation beyond reputeIronMick has a reputation beyond reputeIronMick has a reputation beyond reputeIronMick has a reputation beyond reputeIronMick has a reputation beyond reputeIronMick has a reputation beyond reputeIronMick has a reputation beyond reputeIronMick has a reputation beyond reputeIronMick has a reputation beyond reputeIronMick has a reputation beyond reputeIronMick has a reputation beyond repute
Default

Quote:
Originally Posted by RDiesel View Post
Would you email a PDF of the high res ...
Here's a link to that pdf on my OneDrive ...

https://1drv.ms/b/s!Aqi8K9NoC4jiglNofVGmE3NEa7AI
__________________
Mick
IronHead Forever!

Visit Mick's WebSite
[And Check Out My Autobiog]
Reply With Quote
  #7  
Old 19th October 2019
Captcavem460 Captcavem460 is offline
No Posts
 
Join Date: Oct 2019
Posts: 1
Sportster/Buell Model: XLH 1000
Sportster/Buell Year: 1973
Reputation: 10
Captcavem460 is an unknown quantity at this point
Default

Can someone email me a copy of the wire diagram in a PDF? I am in Germany and having issues accessing this link... Thanks

Charlie

Please send it to captcavem460@yahoo.com
Reply With Quote
  #8  
Old 21st January 2009
IronMick's Avatar
IronMick IronMick is offline
Rider Of The Iron Steed
 
Join Date: Dec 2003
Location: London, ON Canada
Posts: 32,184
Sportster/Buell Model: XLH
Sportster/Buell Year: 1978
Reputation: 1002905
IronMick has a reputation beyond reputeIronMick has a reputation beyond reputeIronMick has a reputation beyond reputeIronMick has a reputation beyond reputeIronMick has a reputation beyond reputeIronMick has a reputation beyond reputeIronMick has a reputation beyond reputeIronMick has a reputation beyond reputeIronMick has a reputation beyond reputeIronMick has a reputation beyond reputeIronMick has a reputation beyond repute
Default

Very nice. I like the way it is organized. Much easier to follow than others. For my older eyes larger print would be an improvement.
Reply With Quote
  #9  
Old 22nd January 2009
FourCams's Avatar
FourCams FourCams is offline
Senior Chief Master Mechanic 1st Class
 
Join Date: Dec 2008
Location: Seattle
Posts: 1,294
Sportster/Buell Model: XLCH
Sportster/Buell Year: 1969
Sportster/Buell Model #2: XLCH
Sportster/Buell Year #2: 1972
Other Motorcycle Model: FXSTC
Other Motorcycle Year: 1996
Reputation: 5013
FourCams is just really niceFourCams is just really niceFourCams is just really niceFourCams is just really niceFourCams is just really niceFourCams is just really niceFourCams is just really niceFourCams is just really niceFourCams is just really niceFourCams is just really niceFourCams is just really nice
Default

Quote:
.i usually go through photobucket but this is as high as i can upload through there
Try Windows Live Skydive
Reply With Quote
Sponsored Links
  #10  
Old 22nd January 2009
russzx6's Avatar
russzx6 russzx6 is offline
Master Custom Bike Builder
 
Join Date: Jan 2008
Location: Brisbane, Australia
Posts: 3,072
Sportster/Buell Model: 1000cc Ironhead Sportster
Sportster/Buell Year: 1977
Other Motorcycle Model: 96 KDX200 Dirt Bike
Reputation: 20400
russzx6 is a name known to allrusszx6 is a name known to allrusszx6 is a name known to allrusszx6 is a name known to allrusszx6 is a name known to allrusszx6 is a name known to allrusszx6 is a name known to allrusszx6 is a name known to allrusszx6 is a name known to allrusszx6 is a name known to allrusszx6 is a name known to all
Default

Like this??

http://cid-1a5266e54855285b.skydrive...%20diagram.pdf
Reply With Quote
Reply

Bookmarks


Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 
Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump



Sponsored Links
All times are GMT +1. The time now is 10:10.


Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2020, vBulletin Solutions Inc.
XL Forum® - Linson Media LLC