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24th January 2021
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Biker
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Join Date: Oct 2015
Posts: 1 Sportster/Buell Model: XLCH Sportster/Buell Year: 1977
Reputation: 10

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1977 Shift shaft
In the process of rebuilding my 77. I have a bent shift shaft and purchased a replacement from Eastern. The new one is dimensionally different from the stocker I removed. Specifically, the arm with the ball that fits into the pawl carrier is about 0.074" shorter than the stock one. It also has a different angle than the stock. My concern is that it may not engage fully or very well, and also it would I think tend to pull the shaft closer to the pawl carrier so there is very little clearance. Appreciate any input. Trying to decide if I should use the eastern one or look for NOS or used stock.
I have some pictures but I do not know how to upload them.
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24th January 2021
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Master Mechanic
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Join Date: Jun 2016
Posts: 281 Sportster/Buell Model: XLH1000 Sportster/Buell Year: 1977 Sportster/Buell Model #2: 2004 XLH1200Custom Other Motorcycle Model: 2007 FXDB Other Motorcycle Year: 2004
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Best way to tell is use it and bench test it. When I rebuilt my 77 trans, I clamped the trap door in the bench vise. Rotate the mainshaft and shifted up & down through the gears.
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4 Weeks Ago
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Rider Of The Iron Steed
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Join Date: Dec 2003
Location: London, ON Canada
Posts: 32,546 Sportster/Buell Model: XLH Sportster/Buell Year: 1978
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Quote:
Originally Posted by Mook
... I have some pictures but I do not know how to upload them.
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Upload pics to a free photo hosting site, then include links to there in your posts here. Do not bother with the forum facilities for hosting photos here. No one uses them.
Best image hosting websites of 2021: Handpicked free and paid providers
https://www.techradar.com/best/best-...sting-websites
Last edited by IronMick; 4 Weeks Ago at 15:28..
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4 Weeks Ago
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XL FORUM TEAM MEMBER
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Join Date: Jul 2008
Posts: 10,265 Sportster/Buell Model: 1200s Sportster/Buell Year: 2001 Sportster/Buell Model #2: xlch Sportster/Buell Year #2: 1974
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does do anything for the shift shaft.
is this a welded or pinned retainment on the ball end. you can swap end pieces or find a diff brand shaft. as another option, straighten the old shaft.
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