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1 Week Ago
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Senior Bike Builder
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Join Date: Apr 2005
Location: Home of The White Sox
Posts: 1,904 Sportster/Buell Model: XLH Lo 1200 conv. Sportster/Buell Year: 1989
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Need a mechanic
Need a mechanic to (possibly) re build my motor. First off, I'm not sure if that is what it needs, really. He's an okay mechanic ... for general stuff maintainance issues and stuff, and he is convinced my engine is "Blown" ... connecting rod? He suggested I just buy a used engine and just swap them out, but I don't really want to do that. First, the VIN numbers on the frame and engine won't match, second, if I bought a used motor (or bike) that's 34 years old, I'd want to rebuild it anyways, why not rebuild mine? Also, my engine has ported and polished heads, and cams installed, and only (about) 50,000 miles on it a used engine could have way more miles on it.
I'm in Chicago, and I've started checking around and not really gotten anywhere yet, a lot of places are backed up just now, but I'm in no rush, I'd never get it back before winter anyways. I'd be willing to drive some to get there, into Ohio or Iowa or Wisconsin, If it's the right person for me and Ol' Betty.
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1 Week Ago
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Master Custom Bike Builder
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Join Date: Dec 2014
Location: Phoenix
Posts: 3,268 Sportster/Buell Model: xlch Sportster/Buell Year: 1964 Sportster/Buell Model #2: XLCH IR EFI Sportster/Buell Year #2: 1971 Other Motorcycle Model: BMW K1200RS, Other Motorcycle Year: 2001
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Try. L A Cycles, Whitestown Ind.
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1 Week Ago
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XL FORUM TEAM MEMBER
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Join Date: Feb 2015
Location: Cheviot, OH
Posts: 2,306 Sportster/Buell Model: XL 1200 CX Sportster/Buell Year: 2016 Sportster/Buell Model #2: XLH 1000 Sportster/Buell Year #2: 1978 Other Motorcycle Model: XL 1200 Cussed'em Other Motorcycle Year: 2006
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Go north into Wisconsin. These people did the engine in the Gentleman's Express for me and I'm happy with it.
Darkhorse Motor Company
10629 Wisconsin Highway 42, Newton, Wisconsin 53063, United States
www.darkhorsemoco.com
sales@darkhorsecrankworks.com
(920) 726-9999
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1 Week Ago
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XL FORUM TEAM MEMBER
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Join Date: Jun 2011
Location: On a farm
Posts: 7,420 Sportster/Buell Model: XL77.2R Sportster/Buell Year: 2006
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Weirdly, the dealer can rebuilt engines for less than most Indy will charge.
The longblock program are limited to Evo but sportster can be done in shop.
Worth checking.
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1 Week Ago
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Senior Master Custom Bike Builder
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Join Date: Apr 2012
Posts: 4,588 Sportster/Buell Model: 1250 Sportster/Buell Year: 1991
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Quote:
Originally Posted by rejeanprimeau
Weirdly, the dealer can rebuilt engines for less than most Indy will charge.
The longblock program are limited to Evo but sportster can be done in shop.
Worth checking.
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It looks like it's only offered for the Twin Cam engines. Didn't they have some issues with cam chain tensioners going bad?
I've read good things about Darkhorse, don't they do crankshaft work too?
John
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1 Week Ago
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XL FORUM TEAM MEMBER
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Join Date: Feb 2015
Location: Cheviot, OH
Posts: 2,306 Sportster/Buell Model: XL 1200 CX Sportster/Buell Year: 2016 Sportster/Buell Model #2: XLH 1000 Sportster/Buell Year #2: 1978 Other Motorcycle Model: XL 1200 Cussed'em Other Motorcycle Year: 2006
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Darkhorse Is the place that both S&S and Hammer have cranks done. When my rods started knocking, I brought my bottom end to them to have it rebuilt. What I saw of their operation really impressed me. While there, I saw a set of Carrillo Rods and it was instant lust. So I had them put the Carrillos in my engine. Andrew told me that Carrillos were overkill for my engine, but I just had to have them. I had Darkhorse put the entire engine together; not just the bottom end and I'm happy with it. Between the .0005 oversize crankpin and the Carrillo rods, I think my bottom end will outlast me.
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1 Week Ago
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Senior Chief Know It All 1st Class
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Join Date: Oct 2019
Posts: 1,185 Sportster/Buell Model: 883 Evo Sportster/Buell Year: 1989
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"Blown"?
Find another mechanic
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1 Week Ago
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XL FORUM TEAM MEMBER
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Join Date: Nov 2004
Location: jupiter fl
Posts: 2,973 Sportster/Buell Model: 1200C Sportster/Buell Year: 04
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Darkhorse did my bottom end. They give a 2 year warranty.
__________________
04/07 1275 BFH heads Darkhorse XB crank .600 cams S&S 1.725 rockers S&S precision lifters BDL+15% clutch TC88A HSR-45 S&S 3" ac LSR 2-1
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1 Week Ago
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Senior Bike Builder
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Join Date: Apr 2005
Location: Home of The White Sox
Posts: 1,904 Sportster/Buell Model: XLH Lo 1200 conv. Sportster/Buell Year: 1989
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Quote:
Originally Posted by kitabel
"Blown"?
Find another mechanic
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That is the idea! 
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1 Week Ago
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Senior Chief Know It All 1st Class
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Join Date: Oct 2019
Posts: 1,185 Sportster/Buell Model: 883 Evo Sportster/Buell Year: 1989
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I have no experience with their work, but I've dealt with T&O (Wichita) for 25 years with no complaints.
http://www.truettandosborn.com/index.htm
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