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12th August 2019
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Biker
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Join Date: Jul 2019
Posts: 16 Sportster/Buell Model: 1200 Sportster/Buell Year: 1999
Reputation: 10

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Legs are equal from top to bottom, I thought maybe one was bent
I’ve only had the bike for a couple months so I don’t know the history. Bike is stock otherwise so I was suprised when I noticed the differences in parts
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12th August 2019
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Dazed & Confused
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Join Date: Feb 2019
Location: Never Never Land
Posts: 1,958 Sportster/Buell Model: XL1200C Sportster/Buell Year: 2017 Other Motorcycle Model: BMW R9T Other Motorcycle Year: 2015
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Quote:
Originally Posted by dnmccoy
Legs are equal from top to bottom, I thought maybe one was bent...
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To check that loosen your triple clamp pinch bolts, on side at a time, and grab and rotate (twist) the fork tube. If one's bent you'll see movement at the bottom of the slider as it rotates.
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2017 XL1200C in SE Wisconsin, USA
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12th August 2019
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XL FORUM TEAM MEMBER
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Join Date: May 2017
Location: Lubersac/France
Posts: 1,788 Sportster/Buell Model: 1200c Sportster/Buell Year: 2005
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If you look on Sportsterpedia, the axles A04 and A05 are very similar but have different shoulder specs. Could be where your problem is if someone has put the wrong one in at some time.
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12th August 2019
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Biker
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Join Date: Jul 2019
Posts: 16 Sportster/Buell Model: 1200 Sportster/Buell Year: 1999
Reputation: 10

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Quote:
Originally Posted by harley506d
If you look on Sportsterpedia, the axles A04 and A05 are very similar but have different shoulder specs. Could be where your problem is if someone has put the wrong one in at some time.
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I ordered the axle by the part number shown on HD schematics
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12th August 2019
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Air-cooled Forever
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Join Date: May 2010
Location: Dakota Territory
Posts: 3,077 Sportster/Buell Model: XL 1200 C Sportster/Buell Year: 2006 Sportster/Buell Model #2: (Prev.Own)XLH Milw.Spec. Sportster/Buell Year #2: 1981
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[QUOTE=Toejam503;5769689]
Quote:
Originally Posted by dnmccoy
Ok heres what Ive got so far:
Heres detail looks of how its setup using the stuff that came off the axle from right side to left side. This is everything on,caliper mounted and wheel spinning, everything torqued to spec
As you can see in the last pic, the nut on the end doesnt seem on too far, but it does torque down to 55ft/lbs and I can put loctite on?
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That axle should go in a lot farther. Are you sure the pinch side is the right size. If you put it together this way, you take a chance on the nut stripping off because it's not holding enough of the threads. I wouldn't run it this way.
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12th August 2019
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Custom Bike Builder
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Join Date: Dec 2014
Location: Phoenix
Posts: 2,422 Sportster/Buell Model: xlch Sportster/Buell Year: 1964 Sportster/Buell Model #2: XLCH IR EFI Sportster/Buell Year #2: 1971 Other Motorcycle Model: BMW K1200RS Other Motorcycle Year: 2001
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Does the large dia of your axle slide completely through the lower leg without the wheel installed?
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12th August 2019
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Air-cooled Forever
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Join Date: May 2010
Location: Dakota Territory
Posts: 3,077 Sportster/Buell Model: XL 1200 C Sportster/Buell Year: 2006 Sportster/Buell Model #2: (Prev.Own)XLH Milw.Spec. Sportster/Buell Year #2: 1981
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Quote:
Originally Posted by Iron Mike
Does the large dia of your axle slide completely through the lower leg without the wheel installed?
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+1, I'd remove everything and slide just the axle in, to make sure it fits right.
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12th August 2019
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Dazed & Confused
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Join Date: Feb 2019
Location: Never Never Land
Posts: 1,958 Sportster/Buell Model: XL1200C Sportster/Buell Year: 2017 Other Motorcycle Model: BMW R9T Other Motorcycle Year: 2015
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Quote:
Originally Posted by Toejam503
+1, I'd remove everything and slide just the axle in, to make sure it fits right.
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You might look at post #24.
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12th August 2019
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Air-cooled Forever
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Join Date: May 2010
Location: Dakota Territory
Posts: 3,077 Sportster/Buell Model: XL 1200 C Sportster/Buell Year: 2006 Sportster/Buell Model #2: (Prev.Own)XLH Milw.Spec. Sportster/Buell Year #2: 1981
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Sorry about that, somehow I overlooked post # 24. The nut looks right. Should be able to run it that way.
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12th August 2019
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XL FORUM TEAM MEMBER
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Join Date: Feb 2013
Location: Let Freedom Ring in PA
Posts: 8,258 Sportster/Buell Model: Sportster 883►1200 Sportster/Buell Year: 1994
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Quote:
Originally Posted by dnmccoy
I ordered the axle by the part number shown on HD schematics
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But if the wheel HUB is wider than stock, then the spacers must be altered to compensate for that - so that the overall measurement of spacers, bearings & washers from inside of the right slider leg to inside of the left slider leg remains the same total amount as from stock configuration... That will allow the axle threads to protrude the same amount as stock...
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