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Keep & Kill
Last Post: Crusty
Posted On: 3 Hours Ago
Replies: 37,094
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27th March 2023
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XL FORUM TEAM MEMBER
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Join Date: May 2010
Location: Pottstown PA.
Posts: 16,318 Sportster/Buell Model: XLCH stroker Sportster/Buell Year: 1960 Sportster/Buell Model #2: 883 C Sportster/Buell Year #2: '03
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thanks for the update needspeed.just checked the 900 fsm,washer to the outside.normally i check the parts book first for parts only info,this time i was misled by the factory.
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72 1000cc barrels and XLR heads, S&S 4-1/2'' flywheels, sifton minus-minus cams, S&S super A w/ zippers thunderjet w/yost powertube, Andrews gears,and shafts, 72 oil pump, Morris magneto w/auto advance and single fire module, cycle electric generator w/electronic regulator,73 cu.in.
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27th March 2023
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XL FORUM TEAM MEMBER
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Join Date: Sep 2016
Location: Cheshire
Posts: 1,016 Sportster/Buell Model: 1968
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Quote:
Originally Posted by Iron Mike
Can the OP please look at the gear shaft ID and please report the differences in his findings .
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I knew you said gear
Now this is interesting, 1/4" on the cover side (as it was installed) and 5/16" on the motor side. Please explain!
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27th March 2023
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XL FORUM LIFE MEMBER
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Join Date: May 2014
Posts: 2,056 Sportster/Buell Model: xlh Sportster/Buell Year: 1974
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Hopefully I won't add any confusion to this thread. The 59-69 service manual confirms verbally that the washer goes toward the cover.
A post from Ironmick states that the paint mark on the gear goes to the outside.
http://xlforum.net/forums/showpost.p...59&postcount=2
If true, the paint mark and the washer go toward the cover. The paint mark on the 2 gears I have is on the same side as the larger ID (5/16) of the shaft.
Conclusion: The paint mark, washer and end of the gear shaft that has the larger hole all go toward the cover.
More reading where Iron Mike tells about the ID of the shaft:
http://xlforum.net/forums/showthread.php?t=2078299
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28th March 2023
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XL FORUM TEAM MEMBER
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Join Date: Sep 2016
Location: Cheshire
Posts: 1,016 Sportster/Buell Model: 1968
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Quote:
Originally Posted by needspeed
Hopefully I won't add any confusion to this thread. The 59-69 service manual confirms verbally that the washer goes toward the cover.
A post from Ironmick states that the paint mark on the gear goes to the outside.
http://xlforum.net/forums/showpost.p...59&postcount=2
If true, the paint mark and the washer go toward the cover. The paint mark on the 2 gears I have is on the same side as the larger ID (5/16) of the shaft.
Conclusion: The paint mark, washer and end of the gear shaft that has the larger hole all go toward the cover.
More reading where Iron Mike tells about the ID of the shaft:
http://xlforum.net/forums/showthread.php?t=2078299
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Mine is the opposite…

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29th March 2023
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XL FORUM TEAM MEMBER
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Join Date: Feb 2009
Location: ny
Posts: 984 Sportster/Buell Model: sportster stroker xlch Sportster/Buell Year: 1970 Sportster/Buell Model #2: sportster xlh Sportster/Buell Year #2: 1973 Other Motorcycle Model: 99 inch sportster Other Motorcycle Year: 2003
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Quote:
Originally Posted by needspeed
Hopefully I won't add any confusion to this thread. The 59-69 service manual confirms verbally that the washer goes toward the cover.
A post from Ironmick states that the paint mark on the gear goes to the outside.
http://xlforum.net/forums/showpost.p...59&postcount=2
If true, the paint mark and the washer go toward the cover. The paint mark on the 2 gears I have is on the same side as the larger ID (5/16) of the shaft.
Conclusion: The paint mark, washer and end of the gear shaft that has the larger hole all go toward the cover.
More reading where Iron Mike tells about the ID of the shaft:
http://xlforum.net/forums/showthread.php?t=2078299
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+1
59-69 FSM
Page 3D-17
Fig.3D-18 AND 3D-18A
Last edited by sungod; 29th March 2023 at 13:49..
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29th March 2023
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Chief Harley Engineer
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Join Date: Dec 2022
Location: Piedmont North Carolina
Posts: 503 Sportster/Buell Model: XL 1200 Sportster/Buell Year: 2000 Sportster/Buell Model #2: XL 1200 Sportster/Buell Year #2: 1993 Other Motorcycle Model: H-D FLH Other Motorcycle Year: 1980
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Four pages of this, and no one has mentioned checking the shaft size. On high mileage motors,you will find the shaft & bushings with wear. Eastern MC Parts offer a shaft & bushing kit to effect this repair. That will go some ways to making your cam chest (a little) quieter.
Jim
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