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Last Post: Crusty
Posted On: 2 Hours Ago
Replies: 1,034
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12th October 2018
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Harley Engineer
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Join Date: Jul 2013
Posts: 305 Sportster/Buell Model: XLH Sportster/Buell Year: 73
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Cool way to avoid standpipes.
I'd control that hard line using aircraft clamps at about the six o'clock position below the sprocket and position of your choice blow the noid and above the kicker shaft to ensure it doesn't chafe the kicker shaft. I like stainless socket head screws with lock nuts (I get 'em via Ebay by the bag) for clamping, and I anti-seize the screws because stainless galls on stainless.
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5th February 2023
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XL FORUM TEAM MEMBER
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Join Date: Oct 2022
Posts: 21 Sportster/Buell Model: XLCH Sportster/Buell Year: 1973 Sportster/Buell Model #2: XLCH in pieces. Sportster/Buell Year #2: 1970
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Resurrecting this one. I understand that the external filter is in the return path. Can someone explain or provide image on how it’s plumbed practically. My ‘70 motor returns from fitting on top of the case, but requires a 180 degree turn to route it back behind the chain cover and under the primary to reach the front mounted filter. Do you make a big sweep turn on the top of case with hose or use a piece of tubing bent to accommodate the back turn? Hope this makes sense. Thanks.
** I know this is discussed often in this forum but I can’t find actual examples of a real world plumb job.
Last edited by Todd007; 5th February 2023 at 23:15..
Reason: Addendum.
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6th February 2023
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Flat Track Racer
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Join Date: Dec 2022
Location: Piedmont North Carolina
Posts: 208 Sportster/Buell Model: XL 1200 Sportster/Buell Year: 2000 Sportster/Buell Model #2: XL 1200 Sportster/Buell Year #2: 1993 Other Motorcycle Model: H-D FLH Other Motorcycle Year: 1980
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Quote:
Originally Posted by Todd007
Resurrecting this one. I understand that the external filter is in the return path. Can someone explain or provide image on how it’s plumbed practically. My ‘70 motor returns from fitting on top of the case, but requires a 180 degree turn to route it back behind the chain cover and under the primary to reach the front mounted filter. Do you make a big sweep turn on the top of case with hose or use a piece of tubing bent to accommodate the back turn? Hope this makes sense. Thanks.
** I know this is discussed often in this forum but I can’t find actual examples of a real world plumb job.
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Quick solution is to bring the return line back to the outside of the rear motor mount on the left side of the frame, and tuck it back inside the lower frame rail below the swingarm pivot area. Then run the line forward inside the left lower frame rail. The primary bulge will hide most of that.
A more elegant solution is to add brass fittings at the return on the case such that the hose nipple is pointing down in front of the drive sprocket. Then the line can run forward on the right side of the frame as you envision.
The oil flow on a spin-on filter is from the outside of the media to the center. So you want the return from the case to enter the filter base on the outer fitting, and the return to the tank to come out of the center of the filter. Many people mess this up; got two tries. Be sure you get it right the first time.
Jim
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6th February 2023
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XL FORUM LIFE MEMBER
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Join Date: Jul 2014
Posts: 9,129 Sportster/Buell Model: Xl1250S Sportster/Buell Year: 98 Other Motorcycle Model: Kawasaki Vulcan 500 Other Motorcycle Year: 95
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How's this?

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6th February 2023
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XL FORUM TEAM MEMBER
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Join Date: Oct 2022
Posts: 21 Sportster/Buell Model: XLCH Sportster/Buell Year: 1973 Sportster/Buell Model #2: XLCH in pieces. Sportster/Buell Year #2: 1970
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Thanks for the replies. I incorrectly stated under the primary when I meant under the cam cage side. I prefer the “elegant” solution but might look to running it on primary side. But thanks for confirming that a fitting is needed for cam side routing. Todd.
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