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15th September 2011
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Master Mechanic
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Join Date: Aug 2011
Posts: 278 Sportster/Buell Model: 883c Sportster/Buell Year: 07 Other Motorcycle Model: 2005 Harley Nightrain Other Motorcycle Year: 2002
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07 relays
I need to replace the relays in my 07 883C one of them is broken open, probably from when the battery cover tried to fly off. Any cheap auto parts numbers out there for replacement? I drive past a dozen auto parts stores on my way home from work, my Harley dealer is a 50 mile round trip and I can't get there during the week. It is not so much a money thing as it is a convenience thing. Thanks in advance 
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15th September 2011
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Flat Track Champion
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Join Date: Nov 2009
Posts: 696 Sportster/Buell Model: None Sportster/Buell Year: N/A
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Someone has the cross-over numbers for the relays in their signature. I don't have them handy, but I'm sure someone will post the info for you.
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John
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15th September 2011
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XL FORUM LIFE MEMBER
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Join Date: Mar 2010
Location: Omahoo
Posts: 803 Sportster/Buell Model: XL1200N Org/Blk Sportster/Buell Year: 2007
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Here you go.
The water-logged OEM starter/system relay on 2007-2009 Sportsters is a OMRON G8H-UA-007401, but this can be crossed over to some automotive apps: Borg Warner R3154, Gp Sorenson 41-5154, Niehoff RL 35381 are examples. (snagged from DG Sportster's signature)
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Erbie
2007 Nightster Orange Pearl/Black
Nothing too special. Willie G Skull accents, V&H Slip-ons w/ "Quiet" baffles, Hammer Impact A/C, Power Vision, flipped mirrors, adjustable road pegs, SuperBrace, LePera Barebones.
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15th September 2011
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XLF LIFEMEMBER Im retired
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Join Date: Feb 2007
Location: Pittsburgh, PA
Posts: 14,299 Sportster/Buell Model: XL50 0596 Black Sportster/Buell Year: 2007 Other Motorcycle Model: E-Glide Other Motorcycle Year: 2003
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Clean the relay bases and coat them with dielectric grease.
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Bob, a glutton and a winebibber, a friend of bartenders and sinners!
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16th September 2011
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Master Mechanic
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Join Date: Aug 2011
Posts: 278 Sportster/Buell Model: 883c Sportster/Buell Year: 07 Other Motorcycle Model: 2005 Harley Nightrain Other Motorcycle Year: 2002
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quote=Bob F;3524966]Clean the relay bases and coat them with dielectric grease.[/quote]
Well I think one of mine needs a little more than that. I am old and easily confused. I have read that both relays are the same. This is what I found in mine. I have read here that a 07 will use a BWD R134 from Auto Zone for 6.99. My local Auto zone can't find it. Any suggestions? Are they both the same?
The cheapest one I have found is $10 AND THEY ONLY HAVE ONE IN STOCK.
 [/IMG]
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16th September 2011
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Flat Track Champion
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Join Date: Nov 2009
Posts: 696 Sportster/Buell Model: None Sportster/Buell Year: N/A
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Both relays are the same, as a matter of fact you can try to troubleshoot by switching the relays and seeing if the problem moves.
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16th September 2011
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Land Speed Record
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Join Date: Jun 2007
Location: Chino Valley, AZ
Posts: 723 Sportster/Buell Model: 1200 Sportster C Sportster/Buell Year: 2007
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It's a pretty common relay in automotive apps, so there are probably plenty of other brands as well...
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The water-logged OEM starter/system relay on 2007-2009 Sportsters is a OMRON G8H-UA-007401, but this can be crossed over to some automotive apps: Borg Warner R3154, Gp Sorenson 41-5154, Niehoff RL 35381 are examples. Good luck!
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16th September 2011
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Senior Chief Know It All 3rd Class
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Join Date: Jul 2007
Location: Southern New Jersey
Posts: 1,798 Sportster/Buell Model: XL1200C (Traded in) Sportster/Buell Year: 2007 Other Motorcycle Model: Yamaha FJR1300A Other Motorcycle Year: 2014
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Quote:
Originally Posted by Bob F
Clean the relay bases and coat them with dielectric grease.
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That's right... and have a spare.
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Tom...
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16th September 2011
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Master Mechanic
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Join Date: Aug 2011
Posts: 278 Sportster/Buell Model: 883c Sportster/Buell Year: 07 Other Motorcycle Model: 2005 Harley Nightrain Other Motorcycle Year: 2002
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Quote:
Originally Posted by jguynn
Both relays are the same, as a matter of fact you can try to troubleshoot by switching the relays and seeing if the problem moves.
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Thanks. Someone must have replaced one of mine with something else, the one on the left is different, than the one on the right.
The one on the right matches the stock part number and seems to have a resistor shown in the diagram, the one on the left seems to operate the same but does not have the resistor. I am not sure what happened to it, I bought the bike used and that is the condition that I found it.
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22nd September 2011
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Master Mechanic
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Join Date: Aug 2011
Posts: 278 Sportster/Buell Model: 883c Sportster/Buell Year: 07 Other Motorcycle Model: 2005 Harley Nightrain Other Motorcycle Year: 2002
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Relay FI Sportster FYI
I had a bad relay. It had become damaged the top was broken off and would stick "on" causing the fuel pump to run when it shouldn't. After much research and trying to buy the relays already listed here as a replacement, I had no luck. My local Auto parts stores didn't have them at an economical price. I found a Toyota/Lexus relay for under $7 on Amazon with free shipping due to my prime membership. I had a hard time looking up the pin print outs but they seemed to match my old one. I bought 2 of them delivered to my door for less than $14. They came in a Beck/Arnley box with no pin out information. Bare Bones. It is Relay 12V 90987-02012 156700-0870. I replaced my damaged relay with this one and all my error codes went away and my bike runs perfect. The way it was acting I thought I had a fuel pump pressure problem and I bought the kit to fix it but did not yet install it. The relay seems to have fixed it. This relay is very well sealed and seems to weigh just a tad more than the origional. Thanks to all who have helped me with information. The number on top of the Beck/Arnley box is 203-0133. I hope this is helpful to someone. I am old school, points/condenser and dwell angle kind of guy but I try to learn.
Oh and I just returned from a little 20 mile ride on my 07 883C. I love that bike. 
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