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7th November 2015
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Know It All
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Join Date: Nov 2005
Posts: 172 Sportster/Buell Model: XL1200C Sportster/Buell Year: 2001 Sportster/Buell Model #2: 2002 XL 1200C Sportster/Buell Year #2: 2000 Other Motorcycle Model: XL1200C Other Motorcycle Year: 2003
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Homemade axle aduster end plate?
I have a 2002 sportster that had a lowering bracket installed by the previous owner. The bracket is the type that actually bolts into the end of the swing arm taking the place of the stock axle adjustment end plate.
Rather than order and wait, does anyone know if its possible and safe to use a stainless washer to act as the end plate?
advice appreciated!
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7th November 2015
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Senior Custom Bike Builder
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Join Date: Nov 2009
Location: Daytona Beach, FL
Posts: 2,847 Sportster/Buell Model: XL1200c Sportster/Buell Year: 2006
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I would in a pinch. Just use a hammer and bend the washer around the swing arm so it cant move
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http://xlforum.net/forums/showthread.php?t=842245
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7th November 2015
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Master Mechanic
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Join Date: Nov 2006
Location: Dyfed
Posts: 294 Sportster/Buell Model: 1200 Conversion Sportster/Buell Year: 1991
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I had the same issue when I removed my lowering brackets. I used a large washer and a smaller washer to spread the force of the bolt and avoid the large washer curving.
It's been like this for the last 6 months. ;-)
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7th November 2015
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Know It All
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Join Date: Nov 2005
Posts: 172 Sportster/Buell Model: XL1200C Sportster/Buell Year: 2001 Sportster/Buell Model #2: 2002 XL 1200C Sportster/Buell Year #2: 2000 Other Motorcycle Model: XL1200C Other Motorcycle Year: 2003
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You guys rock... thanks for the pics! I'm off to ace hardware to get what I need.
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7th November 2015
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Custom Bike Builder
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Join Date: Apr 2008
Location: Buckroe
Posts: 2,209 Sportster/Buell Model: XL 1200 Sportster/Buell Year: 2000 Sportster/Buell Model #2: 1200 custom Sportster/Buell Year #2: 1997 Other Motorcycle Model: Bonneville America (904) Other Motorcycle Year: 2005
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Gut the lowering bracket off and use the end plate....
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Life may begin at 30, but it really interesting around 150!
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8th November 2015
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Senior Chief Know It All
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Join Date: Aug 2015
Posts: 863 Sportster/Buell Model: 883/1200 Sportster/Buell Year: 1996
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Mine had a kit like this. For mine, I just turned the lowering kit, so it acts like a tab and there's holes to mount lights below the rear shocks, if I want.
http://img.jpcycles.com/zoom/701-226_A.jpg
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You can't keep a good man down......... unless you tie weights to his ankles.
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9th November 2015
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Master Mechanic
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Join Date: Nov 2006
Location: Dyfed
Posts: 294 Sportster/Buell Model: 1200 Conversion Sportster/Buell Year: 1991
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For a neater (more permanent) job, maybe source a larger diameter washers (with the same sized centre hole), grind/cut to around a half inch larger than the swing-arm tube, cut a right angle 'V' at each corner, and peen over the edges.
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