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13th September 2010
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XL FORUM LIFE MEMBER
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Join Date: Aug 2005
Location: MARY Lund, YUK !
Posts: 15,431 Sportster/Buell Model: XLH-1208 Sportster/Buell Year: 1997
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97 XLH-Dual Brembo Brakes
So after a long wait, I finally got my front end together. IT's been a while in the making (ever since DAN did his) but with my bike being a 97. It was a little more then a bolt on install.
The end result is amazing. I can pull the bike to a rapid stop with my index finger and nothing else.. I haven't tried to do a Stoppie yet, BUT One day my balls will out weigh my brain and I'll try it.
These things are massive and BEAUTIFUL.
Brembo Master Cylinder from 2008 FLHX-Take off
I love the pattern on the new PIRELLI NIGHT DRAGON TIRES..
__________________
States I've Ridden in
71.3 hp 70.8 tq
1208cc 11.09:1 (Wiseco 10° Dome 10.5:1 .010 over) ,Screamin Eagle Dual Plug Heads (10° 61cc), Original SE A/C, Vance & Hines Straight Shots w/ Custom Baffles. SE 6800 ign, Dual BREMBO brakes/ Pirelli Night Dragon MU85-16 Rear - 100/90-19 Front. Progressive Springs & 412 HD 13½" Chrome Shocks, 5½" pullback riser w/ "reddtigger mount", Stebel Nautilus Compact Air horn, Mustang Vintage Super Wide Touring Seat, Alto Carbonite Clutch
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13th September 2010
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XL FORUM LIFE MEMBER
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Join Date: Aug 2005
Location: MARY Lund, YUK !
Posts: 15,431 Sportster/Buell Model: XLH-1208 Sportster/Buell Year: 1997
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Parts List
This is the parts list. While I was able to source much of it from Ebay and some helpful members of the XLF.. This is what was actually installed on the bike..
44732-06A Left Side Brembo Caliper
44731-06A Right Side Brembo Caliper
44551-06A Brembo Master Cylinder W/ Lever
46487-08 Chrome Lower Fork Sliders
43736-00 Black lightening star wheel
43895-08 Axle
7813A Nut
6594 Washer
43522-08 Spacer, Bearing LH
9276 Roller Bearing (2)
43906-08 Spacer, hub
43358-08 Spacer. Bearing, RH
3655A Screw (10)
44944-08 Chrome Floating Brake Rotors
41843-08 Chrome Banjo Bolt Kit
BC Brake Adapter 90° 1/8 Npt
BC CLR COATED DOT SS HOSE 15in
BC CLR COATED DOT SS HOSE 18in
Goodrich Banjo Fitting 3/8 - 10mm 35°
BC Banjo Fitting 7/16 - 12mm 90°
49-8410 Brake Tee 1/8 Npt x AN # 3
Lyndall Z- plus Brake Pads
There was also one other spacer for the hub bearing, I got that number out of the install kit for the 25mm XL axle. (41452-08B-Front, 25mm Axle)
You'll also need two (2) 45405-75A Screw with washer (Bottom of forks)
(which should be replaced anytime you swap out the forks as a good general practice)
Last edited by ReddTigger; 14th September 2010 at 06:17..
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13th September 2010
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XL FORUM LIFE MEMBER
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Join Date: Aug 2005
Location: MARY Lund, YUK !
Posts: 15,431 Sportster/Buell Model: XLH-1208 Sportster/Buell Year: 1997
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WOW, I Figured someone'd have something to say..
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13th September 2010
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Banned
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Join Date: Nov 2004
Posts: 69
Reputation: 0
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cool. There.  |
13th September 2010
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Know It All
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Join Date: Mar 2009
Location: Tidewater Virginia
Posts: 150 Sportster/Buell Model: Sportster Sport 1200S Sportster/Buell Year: 2003
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Beautiful work Redd ... belongs in Museum of Modern Art.
I grew up with old iron on drum-drum brakes, and now with double front discs I agree -- the Sporty stops like a performance bike aughta. Ain't never going back. Now put a fork brace on that thing and you'll feel like the bike is riding on rails.
Did you have to change the wheel, or do it to keep pace with those pretty Brembo clamps? Did you get specs on the width/spacers or just eyeball the alignment? How was the job replacing your right side lower fork to get the mount for the second disc?
How did you bleed the lines? I swapped steel braided lines for the stock rubber ones this Summer and I am still trying to get the sponginess out of them.
-Phil
__________________
This is my Sportster. There are many like it, but this one is mine. My Sportster is my best friend. It is my life. I must master my Sportster as I must master my life. Without me, my Sportster is useless. Without my Sportster, I am useless. I must ride my Sportster true. I must ride straighter then my enemy asphault, which is trying to kill me. I must ride the road before the road dumps me. I will. Before God I swear this creed: My Sportster and myself are defenders of my country, we are the masters of asphault, we are the saviors of life. So be it, until there is no asphault left to ride, but peace. Amen.
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13th September 2010
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Senior Master Custom Bike Builder
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Join Date: Dec 2006
Posts: 5,000 Sportster/Buell Model: 1200 Low Sportster/Buell Year: 2007 Other Motorcycle Model: Yamaha FZ1 Other Motorcycle Year: 2008
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We told you....
AW
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My new website is HowEFIworks dot com
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13th September 2010
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Senior Master Bolter Oner
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Join Date: Oct 2006
Location: Phoenix, AZ
Posts: 9,414 Sportster/Buell Model: Sportster Sportster/Buell Year: None Sportster/Buell Model #2: 1200C/883C/883R-all sold Other Motorcycle Model: Dyna FXD-sold
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Looks good. Bet you're happy to have it completed... 
Just let me know when you are going to try that stoppie.
I either want to be far away, or manning the video camera! |
13th September 2010
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Greasemonkey
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Join Date: Oct 2007
Posts: 142 Sportster/Buell Model: 883xlh Sportster/Buell Year: 1999
Reputation: 66
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That is the best dual disc set up on a solid mount I ever saw, super nice job. Now for some questions, Did the late model sliders work with your stock fork tubes and damper rods? could you have used your stock front wheel and axle if you used some sliders off a o4 that had a 3/4 axle.
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13th September 2010
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Senior Master Custom Bike Builder
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Join Date: Dec 2006
Location: Sunny Italy
Posts: 21,867 Sportster/Buell Model: XLH 1200 Sportster/Buell Year: 1993 Other Motorcycle Model: Moto Guzzi California EV Other Motorcycle Year: 1998
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Great lookin' setup. Nice work. If you don't mind telling us how much did it run you (ball park figure)?
__________________
Jim in Italy
'93 1200
4"Extended Jaybrake Forward Controls
Wide Wishbone Girder Front End
Super E Carb w/Forcewinder Air Cleaner
WetDreamz Pipes
Holographic Metal Flake Paint Job
Four Piston Jaybrake Calipers front & back
16" Carlini Apes
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13th September 2010
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Thx for the help, jackass
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Join Date: Dec 2006
Location: Fredericksburg, VA
Posts: 5,285 Sportster/Buell Model: XL 883 > SE 1200 Sportster/Buell Year: 2006 Sportster/Buell Model #2: 1200 XLH Sportster/Buell Year #2: 1999
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Yep, that was the first question on my mind, too.
__________________
"Assuming you know how I feel about the Constitution just makes you look stupid."
--Special Agent Megan Reeves, Numb3rs
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