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30th July 2012
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Master Custom Bike Builder
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Join Date: Oct 2011
Posts: 3,211 Sportster/Buell Model: xlch sportster Sportster/Buell Year: 1969
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I just got a 530/106 Tsubaki last month for $33.
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30th July 2012
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Senior Master Custom Bike Builder
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Join Date: Jul 2010
Location: Booneville,Ms.
Posts: 4,181 Sportster/Buell Model: XLCH Sportster/Buell Year: 1974 Sportster/Buell Model #2: XLS Sportster/Buell Year #2: 1980
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Hey here's what he had in his other thread some of you maybe missing. ck this out
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Murphy's Law :vvet:
Last edited by ezmerf; 30th July 2012 at 23:05..
Reason: I think I fixed it
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30th July 2012
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Flat Track Racer
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Join Date: Mar 2012
Location: Elyria,Oh
Posts: 222 Sportster/Buell Model: Harley Sportster XLCH Sportster/Buell Year: 1974 Sportster/Buell Model #2: Harley Sportster XLH Sportster/Buell Year #2: 1975
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How is your swing arm bearings are they wasted to? maybe you where running the chain to tight all the up and down movement on the swing arm maybe caused all the damage.
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30th July 2012
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Senior Chief Master Mechanic 1st Class
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Join Date: Feb 2011
Posts: 1,280 Sportster/Buell Model: XLCH Sportster/Buell Year: 1968 Sportster/Buell Model #2: XLH1200 Sportster/Buell Year #2: 1991 Other Motorcycle Model: Chopped Shovel Other Motorcycle Year: 1978
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Alignment - I use a straightedge and ensure it is dead on. If I'm not touching front and back of both sprockets, not good enough. Spacers work great, in your configuration, but I'm sure you can handle that part.
Cracks - if a few are showing cracks, you can bet that the remainder are a breath away from the same. Uneven stress is being applied everywhere, with a chain in that condition. A few master links and a chain breaker are gonna lead to busted cases, possibly going down, or if you're "lucky", like me, just a good chain mark up your back, and maybe it'll miss your ear, like it did mine.
A few thou offset, won't hurt anything, as far as alignment is concerned, but if the rear is 1 degree, or even a half, off true, that will add up to one stressed side of the chain. Couple that with running it for a couple of years (how many miles do you pound off in a year?) on a sprocket that was not replaced when the chain was, and you are where you are at today.
I'd say time for full chain and sprockets.
Stupidity and being cheap, I blew a chain, which looked like yours (less the battery acid treatment) and got "lucky". I'd say I'm a little OCD nowadays on alignment and replacing sets, not just chains. Costs a few more bucks, but worth it, IMO.
You could put a second master link in your current chain, and blow another link in a few miles. Risk would be too high for me.
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Disclaimer: I'm not the expert on this stuff, be sure to seek further opinion/knowledge.
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30th July 2012
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Senior Master Custom Bike Builder
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Join Date: Jan 2007
Location: Heart of Dixie
Posts: 7,996 Sportster/Buell Model: XLX-61 Sportster/Buell Year: 1983 Other Motorcycle Model: Honda CL350 Other Motorcycle Year: 1969
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Is that one of those cheap-o farm equipment chains? Man, I wouldn't ride mine around the block if the chain looked like that, even with the cracked links replaced with master links. Whatever caused those to break may cause more of them to. If it breaks and slings off, terrible things could happen...like destroying the engine/transmission, locking up the rear wheel and throwing you down the road (or worse), flying off and hitting you, etc.
You need a new rear chain. The Diamond Heavy Duty chain is good and relatively cheap.
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I never wanted a Harley, but I always wanted a Sportster.
If it ain't broke, don't fix it (especially if you don't know what you're doing). Most Sportster problems are owner-induced.
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30th July 2012
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Senior Custom Bike Builder
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Join Date: Jan 2011
Location: Paradise
Posts: 2,509 Sportster/Buell Model: xlch Sportster/Buell Year: 1977 Other Motorcycle Model: BMW K-1200/GT Other Motorcycle Year: 2004
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If you don't replace everything....do not....repeat....do not ride that thing.
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31st July 2012
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Senior Master Custom Bike Builder
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Join Date: Dec 2007
Location: Australia
Posts: 9,331 Sportster/Buell Model: XLCH 1000 Sportster/Buell Year: 1977 Sportster/Buell Model #2: 75 motor in Norton frame. Other Motorcycle Model: 42WLA 45, Harton, Narley Other Motorcycle Year: 1942
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Throw that chain away before it causes you serious grief. Once a chain gets that bad it is all bad, so no point in patching it with master links. That is the worst condition chain I have ever seen.
And move your battery box over a quarter inch so, or whatever it takes so the chain is not hitting the battery, or the piece of stainless you put in there. That kind of abuse is only going to trash your chain again.
Your rear sprocket is so worn it is starting to hook so I would fit new sprockets too.
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In theory there is no difference between theory and practice. In practice there is.
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31st July 2012
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Chief Harley Engineer
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Join Date: Jul 2006
Posts: 583 Sportster/Buell Model: xl 1000 Sportster/Buell Year: 74 Sportster/Buell Model #2: Sportster Sportster/Buell Year #2: 76 Other Motorcycle Model: Panhead Other Motorcycle Year: 56
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Quote:
Originally Posted by rangerman
How is your swing arm bearings are they wasted to? maybe you where running the chain to tight all the up and down movement on the swing arm maybe caused all the damage.
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It's a hardtail. Swing arm bearings are good to go
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"we, outlaws on God's property,
Fling out imagination beyond the skies,
Wishing a tangible good from the unknown."
74 Custom Rigid XL,
"stuff"
Some dirty chrome, a little duct tape and lots of rust
One headlight, one tail light, one brake, and lot's of balls!
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31st July 2012
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Senior Master Custom Bike Builder
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Join Date: May 2010
Location: Pottstown PA.
Posts: 12,251 Sportster/Buell Model: xlch Sportster/Buell Year: 1960
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are you saying battery acid isn't corrosive? try putting some on your eye balls. in a,diluted state,the corrosiveness is what's cleaning the oxidation off the chrome.
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72 1000cc barrels and heads, s&s 41/2'' flywheels, sifton cams, s&s super B w/ zippers thunderjet w/yost powertube, andrews gears,and shafts, competition engineering kevlar wet or dry clutch, 72 oil pump, morris magneto w/auto advance and single fire module, cycle electric generator w/electronic regulator,73 cu.in.
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31st July 2012
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Chief Harley Engineer
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Join Date: Dec 2011
Posts: 544 Sportster/Buell Model: XLCH Sportster/Buell Year: 1969 Other Motorcycle Model: FXE Superglide Other Motorcycle Year: 1976
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Hey Sturg when that chain breaks (and it will) there will be a good chance it takes out your sprocket cover or even worst. I have a decent chain I just removed from my 72, if you want it send me a PM with your mailing address.
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The Beast of Burden [URL="http://www.youtube.com/watch?v=d4WFOZYO2Xw"]69 XLCH[/URL]
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