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View Full Version : 2005 Sportster XL1200R, XL883R Recall- HYDRAULIC:MASTER CYLINDER


bplinson
17th October 2007, 14:35
Make : HARLEY DAVIDSON
Model : SPORTSTER 1200R, 883R
Year : 2005
Manufacturer : HARLEY-DAVIDSON MOTOR COMPANY
NHTSA CAMPAIGN ID Number : 06V201000
Mfr's Report Date : JUN 02, 2006
Component: SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER
Potential Number Of Units Affected : 9506

Summary:
ON CERTAIN MOTORCYCLES, THE FRONT MASTER BRAKE CYLINDER ASSEMBLY HAD BEEN BUILT WITH INADEQUATE LUBRICATION ON THE SECONDARY CUP. THIS COULD CAUSE THE SLIDING RESISTANCE OF THE PISTON TO BE EXCESSIVE, WHICH IN TURN COULD CAUSE THE RETURN OF THE PISTON TO BE SLOW UPON RELEASE OF THE BRAKE.

Consequence:
THE PISTON MAY NOT RETURN COMPLETELY. IF THIS HAPPENS, THE REAR BRAKE LIGHT COULD REMAIN ILLUMINATED WHICH COULD CAUSE A CRASH OR INJURIES.

Remedy:
DEALERS WILL REBUILD THE MASTER CYLINDER. THE RECALL BEGAN ON JULY 10, 2006. OWNERS MAY CONTACT HARLEY DAVIDSON AT 1-414-343-4056.

Notes:
HARLEY-DAVIDSON RECALL NO. 0125. CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION┐S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.

Recalls Documents

RCQPR-06V201-5959.pdf (http://nhthqnwws111.odi.nhtsa.dot.gov/acms/docservlet/Artemis/Public/Recalls/2006/V/RCQPR-06V201-5959.pdf) Quarterly Performance Report

RCRN-06V201-6096.pdf (http://nhthqnwws111.odi.nhtsa.dot.gov/acms/docservlet/Artemis/Public/Recalls/2006/V/RCRN-06V201-6096.pdf) Renotification Notice- May 18, 2007

RCMN-06V201-6176.pdf (http://nhthqnwws111.odi.nhtsa.dot.gov/acms/docservlet/Artemis/Public/Recalls/2006/V/RCMN-06V201-6176.pdf) Manufacturer Notices(to Dealers,etc)

RCQPR-06V201-3117.PDF (Recalls Documents) Quarterly Performance Report

RCQPR-06V201-4864.PDF (http://nhthqnwws111.odi.nhtsa.dot.gov/acms/docservlet/Artemis/Public/Recalls/2006/V/RCQPR-06V201-4864.PDF) Quarterly Performance Report

RCQPR-06V201-4173.PDF (http://nhthqnwws111.odi.nhtsa.dot.gov/acms/docservlet/Artemis/Public/Recalls/2006/V/RCQPR-06V201-4173.PDF) Quarterly Performance Report

RCRIT-06V201-4154.pdf (http://nhthqnwws111.odi.nhtsa.dot.gov/acms/docservlet/Artemis/Public/Recalls/2006/V/RCRIT-06V201-4154.pdf) Remedy Instructions and TSB

RCRIT-06V201-3246.pdf (http://nhthqnwws111.odi.nhtsa.dot.gov/acms/docservlet/Artemis/Public/Recalls/2006/V/RCRIT-06V201-3246.pdf) Remedy Instructions and TSB

RCONL-06V201-1135.pdf (http://nhthqnwws111.odi.nhtsa.dot.gov/acms/docservlet/Artemis/Public/Recalls/2006/V/RCONL-06V201-1135.pdf) Owner Notification Letter(Part 577)

RCAK-06V201-1833.pdf (http://nhthqnwws111.odi.nhtsa.dot.gov/acms/docservlet/Artemis/Public/Recalls/2006/V/RCAK-06V201-1833.pdf) Recall Acknowledgement

RCDNN-06V201-7079.pdf (http://nhthqnwws111.odi.nhtsa.dot.gov/acms/docservlet/Artemis/Public/Recalls/2006/V/RCDNN-06V201-7079.pdf) Defect and Noncompliance Notice(Part 573)