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13th January 2012
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Harley Engineer
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Join Date: Mar 2007
Posts: 319 Sportster/Buell Model: XLCH Sportster/Buell Year: 1961 Sportster/Buell Model #2: XR 750 Sportster/Buell Year #2: 1980 Other Motorcycle Model: XR 1000 Other Motorcycle Year: 1983
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XR1000 Cafe Project Pictures
...I did already introduce in the Cafe section.
For those who did not see until now:
http://xlforum.net/vbportal/forums/s....php?t=1073949
This is the last intermediate result before disassembling for painting:
Because I am now more in the technical details of XR1000 I will continue this topic here.
These days I assembled the engine. I did use a set of high compression pistons (10.5) from JE-Pistons and a set of E-cams from BlackWidowCams.
With the new cam gears came up a problem. The cam gears were running pretty sticky with rough points. After some research a used an old pinion shaft, some fine lapping paste and spin all gears few minutes. After doing that the gears were running very smooth.
Besides that I did install a XLCR shifting unit, in order to mount the shift lever backwards and stay with the original shifting order.
Finally the engine looks now like that:
Frame is coated and suspension installed. The engine ready to install.
Now I am waiting for the painted body parts...
I will keep you posted, if you like.
Andreas
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31st January 2012
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Know It All
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Join Date: May 2010
Location: MEMPHIS, Son
Posts: 153 Sportster/Buell Model: XL 1200N Sportster/Buell Year: 2009
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looking good
__________________
"Some people will tell you that slow is good-and it may be, on some days...but I'm here to tell you that fast is better.I've always believed this, in spite of the trouble it's caused me.Being shot out of a cannon will always be better than being squeezed out of a tube.That is why God made fast motorcycles ..." - Hunter S. Thompson
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31st January 2012
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XL FORUM TEAM MEMBER
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Join Date: Sep 2006
Location: South Western Ontario
Posts: 3,977 Sportster/Buell Model: XL 1200 R Sportster/Buell Year: 2007 Sportster/Buell Model #2: Buell Uly (sold) Sportster/Buell Year #2: 2009 Other Motorcycle Model: 2010 Ural Patrol(sold)
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yes keep us posted
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4th February 2012
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Senior Bike Builder
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Join Date: Sep 2007
Posts: 1,996 Sportster/Buell Model: Custom Sputhe XR Sportster/Buell Year: 19** Sportster/Buell Model #2: XLCH Sportster/Buell Year #2: 1965
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Dont mind me asking but how much for the cam set?
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4th February 2012
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XL FORUM TEAM MEMBER
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Join Date: Nov 2006
Location: North America
Posts: 1,197 Sportster/Buell Model: 1200S Sportster/Buell Year: 2002 Sportster/Buell Model #2: XR-1000 Sportster/Buell Year #2: 1984
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Great job
Andreas,
You are doing a nice job!  Looks great! 
__________________
Jesse
2002 XL1200S "The Black Beauty" NRHS 1250 kit CI, NRHS Stage 1 TS heads dual plugged, NRHS Hurricane Air Filter, SE 536 cams, Rich Products Thunder header, 42 Mikuni, Daytona Twin Tec ignition w/ Dyna coils. 97.4 HP, 85.5 Torque 1984 XR-1000 S&S Crank/rods w/windage tray, Vision Grinding Cylinders, Arias 11:1 compression pistons, Andrews XR-1000-1 cams, Baisley modified dual plugged heads, Rich Products Thunder header, 38mm Delortos, Daytona Twin Tec ignition w/ Dyna coils. (the never ending project but, got a 66 Barracuda drag car sucking up all the funds and time)
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4th February 2012
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Harley Engineer
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Join Date: Mar 2007
Posts: 319 Sportster/Buell Model: XLCH Sportster/Buell Year: 1961 Sportster/Buell Model #2: XR 750 Sportster/Buell Year #2: 1980 Other Motorcycle Model: XR 1000 Other Motorcycle Year: 1983
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Quote:
Originally Posted by chevelle
Dont mind me asking but how much for the cam set?
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a.f.a.i.r. around 500,- 
You can ask Black Widow Cams, these cams should be still available...
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5th February 2012
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Senior Bike Builder
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Join Date: Sep 2007
Posts: 1,996 Sportster/Buell Model: Custom Sputhe XR Sportster/Buell Year: 19** Sportster/Buell Model #2: XLCH Sportster/Buell Year #2: 1965
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Quote:
Originally Posted by German61xlch
a.f.a.i.r. around 500,- 
You can ask Black Widow Cams, these cams should be still available...
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Did they give you the specs and or graphing of the lobes over 720* on these?
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5th February 2012
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Harley Engineer
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Join Date: Mar 2007
Posts: 319 Sportster/Buell Model: XLCH Sportster/Buell Year: 1961 Sportster/Buell Model #2: XR 750 Sportster/Buell Year #2: 1980 Other Motorcycle Model: XR 1000 Other Motorcycle Year: 1983
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Quote:
Originally Posted by chevelle
Did they give you the specs and or graphing of the lobes over 720* on these?
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No, I just try it. Seems to be a guy with lots of experience and selling these cams for years. As he told me these should be better than the original HD-E-cams.
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9th February 2012
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Senior Bike Builder
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Join Date: Sep 2007
Posts: 1,996 Sportster/Buell Model: Custom Sputhe XR Sportster/Buell Year: 19** Sportster/Buell Model #2: XLCH Sportster/Buell Year #2: 1965
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Quote:
Originally Posted by German61xlch
No, I just try it. Seems to be a guy with lots of experience and selling these cams for years. As he told me these should be better than the original HD-E-cams.
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I have been trying to get him to let me know the specs of these "E" cams
What are the HD specs and at what lift are they taken?.
All he said was they are HD Specs w/ a broader nose radius?
Have you done the head work to make these fit?
Do you know what to set the TDC clearance to?
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4th February 2012
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Biker
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Join Date: May 2010
Posts: 73 Sportster/Buell Model: XR1000 Sportster/Buell Year: 1984
Reputation: 84

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Quote:
Originally Posted by German61xlch
Besides that I did install a XLCR shifting unit, in order to mount the shift lever backwards and stay with the original shifting order.

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That is something I have overlooked, making all kinds of stupid linkages for rearsets in the past... You have a source for that unit? Harley OEM?
__________________
Throttle on the right -Twist to go faster
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