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28th November 2008
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Biker
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Join Date: Sep 2008
Posts: 28 Sportster/Buell Model: 883L Sportster/Buell Year: 2005
Reputation: 112
 
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One off 883 tach install
After the sucessful 3.3 to 4.5 gallon tank swap, I saw the big empty space just aft of the handlebar clamp. I thought it would be a good place to mount my tach, here's how 4.5 hours of work turned out.
The story....
I got a pretty good deal on a 2 inch (compact, p/n 67564-05A) Harley tach and was having trouble finding a place for it. It was basically plug and play, I bought a mating connector from Batts and plugged it into the diagnostics port. Works like a charm.
I like the analog gauge, but it's a bit bulky after adding the chrome cup (p/n 74658-05), plus it's supposed to install in a specific mount that, of course, won't fit my bike without really moving things around. This is my solution....
The mount
.125 6061 T6, this is what took the lion's share of the time. Lots of mock ups, measuring and cussing. The rings around the holes are from numerous test fits.
The finished product
Here's how it came out. I'll probably get it anodized black or maybe paint it wrinkle black to match the speedo, for now it's just going to have to stay brushed, cause I wanna ride it tomorrow  . I had to stack three washers under the mount so the cup was not on the stem bolt. I'm going to put some small chrome spacers in there tomorrow instead of the washers. It clears the tank just fine, the wires are a little close, I may put some tape on the tank to protect the finish.
Here's another shot with it lit up. All in all this came out better than I thought it would. Subtle and functional.
If anyone wants the dimensioned drawing, I can provide it in either a dxf or jpg file.
__________________
/jl
2005 883L, SE II's-SOLD
2009 Night Train
2007 Jeep, tons of mods
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28th November 2008
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Senior Chief Know It All
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Join Date: Apr 2006
Location: IN A HOUSE
Posts: 811 Sportster/Buell Model: 1200XLCR Sportster/Buell Year: 2005
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looks great i run the same tach on 1200c. i also connected through the data link connector. was the easiest and cleanest way i thought of. i think it's bullsh*t that h-d directions recommend splicing or using scotchlocks! just be careful if that data wire gets grounded out it will fry your ignition module!
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28th November 2008
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Biker
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Join Date: Sep 2008
Posts: 28 Sportster/Buell Model: 883L Sportster/Buell Year: 2005
Reputation: 112
 
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Quote:
Originally Posted by SCAGNETTI
looks great i run the same tach on 1200c. i also connected through the data link connector. was the easiest and cleanest way i thought of. i think it's bullsh*t that h-d directions recommend splicing or using scotchlocks! just be careful if that data wire gets grounded out it will fry your ignition module!
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Yeah, I couldn't believe that splicing crap either.
No possibility of a grounded data wire, I used a mating connector, plug and play 
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28th November 2008
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Senior Master Custom Bike Builder
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Join Date: Dec 2006
Location: Mennecy
Posts: 3,895 Sportster/Buell Model: SPORTSTER "old boy" Sportster/Buell Year: 1997 Sportster/Buell Model #2: SPORTSTER "black racer" Sportster/Buell Year #2: 1998 Other Motorcycle Model: Honda 500 Four Other Motorcycle Year: 1973
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That's clean and look great !!
Nice job !!!
__________________
You live more in 5 minutes flat out on a bike like this than most people do in a lifetime...
Burt Munro.
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28th November 2008
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XL FORUM TEAM MEMBER
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Join Date: Dec 2006
Location: Sunny Italy
Posts: 15,573 Sportster/Buell Model: XLH 1200 Sportster/Buell Year: 1993 Other Motorcycle Model: Moto Guzzi California EV Other Motorcycle Year: 1998
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That looks really good. Very professional looking. Great job!
__________________

Jim in Italy
'93 1200
4"Extended Jaybrake Forward Controls
58mm Inverted Wide Glide Front End
Super E Carb w/Forcewinder Air Cleaner
WetDreamz Pipes
Holographic Metal Flake Paint Job
Six Piston Jaybrake Calipers
16" Carlini Apes
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28th November 2008
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Brass Nut
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Join Date: Feb 2005
Location: Western Weald
Posts: 30,748 Sportster/Buell Model: XL1200V Sportster/Buell Year: 2013 Sportster/Buell Model #2: XL883C … long gone Sportster/Buell Year #2: 2005 Other Motorcycle Model: FXDB … gone! Other Motorcycle Year: 2012
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Good and neat work. I love it when folks do something a little different.
__________________
Folkie
Super Moderator
'The green machine'
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3rd December 2008
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Know It All
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Join Date: Aug 2007
Location: St. Louis, MO
Posts: 168 Sportster/Buell Model: XL 883 SOLD!! Sportster/Buell Year: 2001 Other Motorcycle Model: Fatboy Other Motorcycle Year: 2013
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Nice work. It would look good with the bracket powder coated black also Imo. I'll have to keepthis one in mind.
__________________
"Whenever I see an old lady slip and fall on a wet sidewalk, my first instinct is to laugh. But then I think, what if I was an ant, and she fell on me. Then it wouldn't seem quite so funny.” Jack Handy
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24th May 2009
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Biker
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Join Date: May 2009
Posts: 3 Sportster/Buell Model: 883l Sportster/Buell Year: 06
Reputation: 10

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Looks Very Good !
What was The center hole Dia ?
And what was the part number of the new cable?
Thanks
Dave
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24th May 2009
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Biker
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Join Date: Sep 2008
Posts: 28 Sportster/Buell Model: 883L Sportster/Buell Year: 2005
Reputation: 112
 
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Quote:
Originally Posted by dcholmessr
Looks Very Good !
What was The center hole Dia ?
And what was the part number of the new cable?
Thanks
Dave
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The center hole diameter is 2.250, not sure what you're asking about the cable. The tach comes with a wiring harness, three wires to hook up, signal, power and ground.
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25th May 2009
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Biker
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Join Date: May 2009
Posts: 3 Sportster/Buell Model: 883l Sportster/Buell Year: 06
Reputation: 10

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I was thinking there was a cable that had connectors on both side that you hooked up.But cut and splice is OK too.
Thanks .
Dave
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