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16th July 2012
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Greasemonkey
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Join Date: Jun 2012
Posts: 100 Sportster/Buell Model: XLCH Sportster/Buell Year: 1975 Sportster/Buell Model #2: SPORTSTER Sportster/Buell Year #2: 1985
Reputation: 10

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rear sprocket loose
75 rear sprocket rivets came loose,can i just weld the sprocket on?
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16th July 2012
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Chief Master Mechanic
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Join Date: Feb 2009
Location: Ruidoso, NM
Posts: 454 Sportster/Buell Model: sporty Sportster/Buell Year: 69 Sportster/Buell Model #2: Sporty Sportster/Buell Year #2: 60 Other Motorcycle Model: Pan, Evo, Indian Other Motorcycle Year: 61
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I brazed mine on once and it lasted forever...Of course, when you need a new sprocket, it requires a little more work.
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16th July 2012
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Greasemonkey
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Join Date: Jun 2012
Posts: 100 Sportster/Buell Model: XLCH Sportster/Buell Year: 1975 Sportster/Buell Model #2: SPORTSTER Sportster/Buell Year #2: 1985
Reputation: 10

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ya,i thought that when the time comes for a new one i could just take my air wizzer and cut the weld off.
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16th July 2012
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Flat Track Champion
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Join Date: Apr 2012
Location: Eagan MN
Posts: 681 Sportster/Buell Model: XL Sportster/Buell Year: 1957 Sportster/Buell Model #2: XLS Sportster/Buell Year #2: 1979 Other Motorcycle Model: Indian Scout 741 Other Motorcycle Year: 1941
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16th July 2012
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Greasemonkey
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Join Date: Jun 2012
Posts: 100 Sportster/Buell Model: XLCH Sportster/Buell Year: 1975 Sportster/Buell Model #2: SPORTSTER Sportster/Buell Year #2: 1985
Reputation: 10

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just welded it.works fine.
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16th July 2012
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Flat Track Champion
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Join Date: Apr 2012
Location: Eagan MN
Posts: 681 Sportster/Buell Model: XL Sportster/Buell Year: 1957 Sportster/Buell Model #2: XLS Sportster/Buell Year #2: 1979 Other Motorcycle Model: Indian Scout 741 Other Motorcycle Year: 1941
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Cool! Great to hear, now go ride! One less thing to worry about!
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16th July 2012
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Greasemonkey
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Join Date: Jun 2012
Posts: 100 Sportster/Buell Model: XLCH Sportster/Buell Year: 1975 Sportster/Buell Model #2: SPORTSTER Sportster/Buell Year #2: 1985
Reputation: 10

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ya,i nice ride would be good,it's hot here in maine.
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16th July 2012
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Master Custom Bike Builder
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Join Date: Mar 2008
Posts: 3,329 Sportster/Buell Model: XLCH Sportster/Buell Year: 1969 Sportster/Buell Model #2: 1966 XLCH Other Motorcycle Model: BMW Twin Other Motorcycle Year: 82
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NO, the sprocket is Steel the Drum is Cast, best to have it re riveted the right way, we used to think welding at 12, 3, 6, and 9 o'clock was the answer until the drum cast at the weld cracks...
__________________
Cycle World Oct 1962:
'The Sportster XLCH is not every Man's cup of tea - and we don't think it was intended as such'
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17th July 2012
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Senior Master Custom Bike Builder
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Join Date: May 2010
Location: Pottstown PA.
Posts: 5,132 Sportster/Buell Model: xlch Sportster/Buell Year: 1960
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good point,monte03. problem is the holes are all,egged,and you would have to drill all new holes,between the original holes,for a,fresh start. i,tacked mine in place,30 years ago,with stainless steel rod,and the last time i,looked they were still holding.now i'm thinking,nickle rod,might be the best match for, hardened steel to,ferrous,cast iron.
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72 1000cc barrels and heads, s&s 41/2'' flywheels, sifton cams, s&s super B w/ zippers thunderjet w/yost powertube, andrews gears,and shafts, competition engineering kevlar wet or dry clutch, 72 oil pump, morris magneto w/auto advance and single fire module, cycle electric generator w/electronic regulator,73 cu.in.
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