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  #11  
Old 14th June 2012
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Quote:
Originally Posted by williamv1203 View Post
Hmmm...
I have a 160 jet and may try it in there. I did check the plugs and the electrode was brownish and the ring/base was a bit carbony with 2 1/4 or so turns out. If I remember correctly ?, this is a sign of it being a bit lean?

Sounds more rich. If it were lean the electrode and ground strap would be white/fuzzy.

The procedure I use is found at www.harley-performance.com in their carb tuning section. Plug reading is harder to do these days because of the increased technology and gasolines, but it is still useful.
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  #12  
Old 14th June 2012
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If the bike was in such disrepair, I'd bet the PO had carb farts as a result of leaking intake seals and they jetted it up to fix instead of replacing the seals. 42/160 jetting on a basic stage one solid mount is a good place to start. Most of the time the 42 pilot is fine and at most you only need a 170 main. If it carb farts with 42/160 or 170 then I'd suggest getting a new set of intake seals.
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  #13  
Old 15th June 2012
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Thanks Shu.
The only reason that I checked the jets is because she said that she was having to stop for gas about every 100 miles. This took me back to when I did the work on another friends 2000 that was only getting ~90 per 3.2 gallon tank, which is the same that is on the 2003, before reserve. Way over jetted for a minimal stage one.
I did check the intake seals on the 2003 using the spray can method and there was no faltering of the engine.
The rejetting back to 42/180 seems to have eliminated the carb farts, but now I am trying to get the air/fuel mix just right. It seems to run rich at anywhere between 2 and 2 1/2 turns out. Next step, as stated in prior post suggestion by scuba10jdl, is to step down to a 160 (or 165), depending on what I have on hand.
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