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17th June 2011
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Flat Track Racer
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Join Date: Nov 2004
Posts: 226
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1994 evo 1200 (bike stalls)
Bike has 2000 miles I just bought it Idles perfect I put about 80 miles on it last week end ran great until the end of ride . At higher RPM the tach goes whaky and it starts to hesitate or stall when I let off the throttle it idles fine took it out last night rode a couple miles ran good then started to act up again same thing tach gone whacky and stall like but idles perfect HELP PLEASE!!!!!!!!!!!!!!!  1994 XL1200 EVO
Last edited by Folkie; 24th June 2011 at 00:36..
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17th June 2011
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Master Custom Bike Builder
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Join Date: Jul 2005
Location: Disinformation Superhighway Exit 48
Posts: 3,288 Sportster/Buell Model: XL883H/1200H Sportster/Buell Year: '96
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Corrosion in your ignition cone maybe? Loose battery connection?
Seems like an electrical issue.
__________________
Ol' Big Daddy of the Dirty Ducks MC
I'll see your Twin Cams and raise you 2 more
Unlike the Internet, Al Gore DID INVENT Global Warming
Political Correctness never killed any terrorists.
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17th June 2011
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Senior Chief Master Mechanic
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Join Date: Dec 2006
Location: Scotland, United Kingdom
Posts: 913 Sportster/Buell Model: Sportster Sport XL1200S Sportster/Buell Year: 1998 Sportster/Buell Model #2: Fatboy 1450 FLSTFI Sportster/Buell Year #2: 2002 Other Motorcycle Model: Kawasaki KDX125sr Other Motorcycle Year: 1991
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Quote:
Originally Posted by sportysrock
Seems like an electrical issue.
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+1 on that, sounds like it may be electrical..
Maybe the coil might be letting go & breaking down under the higher rpm strain...
Also, maybe a spark plug going bad with the higher rpm strain??...
__________________
1998 XL1200S - Harley 2-1 fitted with V&H SS2R, SE race ignition (7500rpm) with matched SE coil, SE yellow leads, NGK Iridium spark plugs, NRHS HurricaneFlow 3" centre hamcan filter, usual 'S' engine internals (w-grind cams, flat top pistons & 10:1 higher comp twin plug heads), SE heavier clutch spring. Soon to have SE 42mm hsr mikuni carb..
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18th June 2011
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XL FORUM TEAM MEMBER
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Join Date: May 2005
Location: San Diego
Posts: 677 Sportster/Buell Model: 883 XL converted to 1200 Sportster/Buell Year: 1994
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Sounds like a vibration problem affecting the electrical. Mine did the same thing at about 3000 to 3500 rpm. Turned out to be the ignition switch. Also check for loose connections (especially battery cables), circuit breaker, kill switch on handlebars. Roger
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18th June 2011
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Greasemonkey
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Join Date: Jan 2007
Posts: 130 Sportster/Buell Model: sportster Sportster/Buell Year: 1993
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Same thing happened to me on my 1993 sportster. It was a loose battery connection, positve side if I remember correctly, really had to crank that bolt on tight.
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18th June 2011
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Flat Track Champion
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Join Date: Apr 2011
Posts: 686 Sportster/Buell Model: 883 iron Sportster/Buell Year: 2010 Sportster/Buell Model #2: 1200 custom Sportster/Buell Year #2: 2006 Other Motorcycle Model: Triumph Bonneville Other Motorcycle Year: 2011
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+1 on loose connection anything that works intermittantly or goes whacky first thing is to check for a loose connection somewhere
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18th June 2011
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Senior Chief Master Mechanic
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Join Date: Jun 2009
Location: Deeply embedded in Florida swampland
Posts: 932 Sportster/Buell Model: XLH 1200 Sportster/Buell Year: 1994 Sportster/Buell Model #2: XLH 883 Deluxe - sold now Sportster/Buell Year #2: 1986 Other Motorcycle Model: FXDWGi Other Motorcycle Year: 2004
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Wacky-tachy... suggests lack of 12v going to the positive side of the coil - OR - the sensor under the nosecone has an issue, or its wiring does.
This isn't really brain surgery. Your eyes may just be your best troubleshooting tool. Look for green (corroded) connections and or plugs. Look for something out of the ordinary - such as - previous owner did some sort of splice that isn't too Kosher.
First thing I'd check, is the Deutch connector under the frame, amidships. If it goes bad, you lose all ignition and tach.... hmm sound familiar (ask me how I know). Take it apart, make sure no water has gotten in there (er... its under the frame where ANY road water will douche it). After that, check the screw down connections on the coil, then battery + wire, both ends. Check to make sure the breakers under the seat are well seated, and that the sockets haven't gone green and corroded. Check the BIG plug(s) at the steering head for corrosion.
You may just want to pull the ignition sensor cover (end of the nose cone), and have a peek inside. Maybe get a new seal for it (cardboard like thing... double up on 'em, works better).
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18th June 2011
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XL FORUM TEAM MEMBER
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Join Date: Dec 2006
Location: Sunny Italy
Posts: 15,376 Sportster/Buell Model: XLH 1200 Sportster/Buell Year: 1993 Other Motorcycle Model: Moto Guzzi California EV Other Motorcycle Year: 1998
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Quote:
Originally Posted by 94Sporty
Sounds like a vibration problem affecting the electrical. Mine did the same thing at about 3000 to 3500 rpm. Turned out to be the ignition switch. Also check for loose connections (especially battery cables), circuit breaker, kill switch on handlebars. Roger
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+1
This often turns out to be a battery cable. They're infamous for causing these type of problems. Get a wrench on both ends, don't just wiggle it with your hand. BTW, welcome to the forum.
__________________

Jim in Italy
'93 1200
4"Extended Jaybrake Forward Controls
58mm Inverted Wide Glide Front End
Super E Carb w/Forcewinder Air Cleaner
WetDreamz Pipes
Holographic Metal Flake Paint Job
Six Piston Jaybrake Calipers
16" Carlini Apes
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20th June 2011
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Biker
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Join Date: Apr 2011
Posts: 23 Sportster/Buell Model: hugger Sportster/Buell Year: 1999
Reputation: 10

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mine did something similar too. mine was a wire in the harness under the tank grounding out on the frame. right on the bolt where the back of the tank slides under. previous owner had a splice job going on in there and even tho it was taped up the frame still has enough current to short it out. I taped the hell out of it and its been good to go since.
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20th June 2011
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XL FORUM TEAM MEMBER
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Join Date: Dec 2006
Location: Sunny Italy
Posts: 15,376 Sportster/Buell Model: XLH 1200 Sportster/Buell Year: 1993 Other Motorcycle Model: Moto Guzzi California EV Other Motorcycle Year: 1998
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Quote:
Originally Posted by 99hugger
mine did something similar too. mine was a wire in the harness under the tank grounding out on the frame. right on the bolt where the back of the tank slides under. previous owner had a splice job going on in there and even tho it was taped up the frame still has enough current to short it out. I taped the hell out of it and its been good to go since.
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When you have time get some heat shrink tubing. Works like a charm.
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