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9th September 2011
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Lord of the Flies
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Join Date: Oct 2008
Location: Northeast Philly
Posts: 1,011 Sportster/Buell Model: XLCH 1000 Sportster/Buell Year: 1975 Other Motorcycle Model: Fatboy Other Motorcycle Year: 1995
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Rear caliper help for Evo....
I'm going to try and ask this here as most of the more knowledgeable folks hang here. Plus, I do believe my '86 sporty shares a lot of parts with late model IH..
Does anybody know what type of brake line fitting my rear caliper takes? I thought it was a 10mm banjo, but upon a closer look it looks like a 1/8 pipe thread; does this sound right?
Thanks for any help with this.
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10th September 2011
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Rider Of The Iron Steed
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Join Date: Dec 2003
Location: London, ON Canada
Posts: 23,714 Sportster/Buell Model: XLH Sportster/Buell Year: 1978
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Post a pic of it please. Yes, it could very well be 1/8 NPT. Need to see it.
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10th September 2011
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Lord of the Flies
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Join Date: Oct 2008
Location: Northeast Philly
Posts: 1,011 Sportster/Buell Model: XLCH 1000 Sportster/Buell Year: 1975 Other Motorcycle Model: Fatboy Other Motorcycle Year: 1995
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Hey Mick,
Thanks for replying back... here are two pics of the rear of the caliper. the left piece is the bleeder, the right is where the brake line and fitting go...
What's happening is that the bike originally had a solid brake line from master cylinder to caliper. I hard tailed the frame, so I need a custom length line, but not sure which fitting to use...
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10th September 2011
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Rider Of The Iron Steed
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Join Date: Dec 2003
Location: London, ON Canada
Posts: 23,714 Sportster/Buell Model: XLH Sportster/Buell Year: 1978
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I am not thoroughly familiar with the terminology for brake fittings. I think the correct terminology for that fitting is inverted flair. It could be metric or SAE or NPT. I believe that it is not a banjo fitting.
If it is smaller diameter in the hole than at the top then it is NPT.
Hopefully someone who knows will come along.
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10th September 2011
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Chief Know It All
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Join Date: Jan 2009
Location: N. W. Arkansas, USA
Posts: 420 Sportster/Buell Model: XL1200L Sportster/Buell Year: 2006 Other Motorcycle Model: V-twin Schwinn Chopper Other Motorcycle Year: 2006
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I'll agree, that looks like a flair fitting. A banjo fitting would have a nice machined surface around the threaded hole. Do you have the line that came out of the caliper? Lots of automotive brake lines use flair fittings on the ends. You might take it to an automotive store to see if you can find one that fits, then you can determine the size.
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10th September 2011
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Senior Chief Know It All
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Join Date: Jun 2010
Location: corwith-on-boone
Posts: 814 Sportster/Buell Model: xlx61 Sportster/Buell Year: 85 Sportster/Buell Model #2: xl1200r Sportster/Buell Year #2: 05 Other Motorcycle Model: yamaha vstar 650 custom Other Motorcycle Year: 00
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it is npt fitting. it should be just like my '85 and i used a threaded insert to modify when i changed to aftermarket brakes.
__________________
85 xlx61 (with a million miles and a million mods)
05 xl1200r (bought used)
00 vstar650 (for the wife)
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10th September 2011
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Master Bike Builder
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Join Date: Dec 2008
Location: SOCAL
Posts: 2,086 Sportster/Buell Model: xlch Sportster/Buell Year: 66 Sportster/Buell Model #2: 67 XLH, 63 XLCH Sportster/Buell Year #2: 67 Other Motorcycle Model: FXRT Other Motorcycle Year: 91
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It is inverted flare. NPT is tapered and doesn't have the, well, inverted flare thingy in it. Auto parts store sell a bunch of fittings for them. Mostly they sell straight sections of pipe with the flares and threaded parts already on them, and then you bend to fit yourself. Just be careful because on a bike you need some flexible hose for the chain adjustment, and watch for crimping when you bend it.
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10th September 2011
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XL FORUM TEAM MEMBER
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Join Date: Jul 2010
Location: Booneville,Ms.
Posts: 2,053 Sportster/Buell Model: XLCH Sportster/Buell Year: 1974
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One reason is over here in the IH forum your talking with a bunch of old farts that have been around these bikes along time.
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Murphy's Law
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10th September 2011
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XL FORUM TEAM MEMBER
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Join Date: May 2007
Posts: 4,104 Sportster/Buell Model: Ironhead XLH Sportster Sportster/Buell Year: 1978 Sportster/Buell Model #2: Ironhead XLT Sportster Sportster/Buell Year #2: 1977 Other Motorcycle Model: Honda CBX 1000 Other Motorcycle Year: 1979
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I can't see in the hole really well but it doesn't look like the inverted flare surface I've seen in my other brakes. Almost looks like a brass insert of some kind in there. Anyway, the inverted flare thread size would be 3/8-24 and I'd buy a 3/8-24 bolt and see if it threads all the way into the hole. If so, you need the inverted flare adapter for your hose. If the 3/8-24 bolt won't go in smoothly, you'll be dealing with a 1/8-27 pipe size adapter.
Eric
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1978 Anniversary Edition XLH. Wiseco 10:1 forged pistons, Andrews R5 cams, dual plugged heads with Super Port Flow, single fire ignition, Mikuni Solex 36 PHH carb, Jagg oil cooler, '73 gauges, kickstart, Barnett kevlar clutch, Progressive front springs, Hagon Nitro shocks, all-Andrews tranny. 1977 XLT, Mikuni Solex 36 PHH carb, tapered dual exhausts, Andrews Y cams, Progressive front springs, Hagon Nitro shocks.
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11th September 2011
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Rider Of The Iron Steed
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Join Date: Dec 2003
Location: London, ON Canada
Posts: 23,714 Sportster/Buell Model: XLH Sportster/Buell Year: 1978
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Quote:
Originally Posted by Grumpy_Chef
I'm going to try and ask this here as most of the more knowledgeable folks hang here. ...
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Quote:
Originally Posted by DirtyCory
... the evo section of this forum is nothing but ----!!!! ...
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The Evo section has good people. They just do not have the technical knowledge and experience that the IronHead guys must have.
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