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31st December 2011
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Biker
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Join Date: Oct 2010
Posts: 7 Sportster/Buell Model: Nightster Sportster/Buell Year: 2008
Reputation: 10

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need help with head gaskets
I have an 08 nightster and have an oil leak from my heads. Is it worth it to have a shop fix it or is it easy enough to replace on my own? I am handy. I have a service manual somewhere. If I do do it myself, what gaskets should I go with, james, cometic or stock?
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31st December 2011
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Non-ancraophobic
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Join Date: Feb 2008
Location: Alberta
Posts: 3,122 Sportster/Buell Model: XL1250C Sportster/Buell Year: 2008
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Head gasket..my preference would be cometic and yes very easy to do.
Everything stock on your scoot? If so .040 for gaskets.
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Bear say's:
Experience is a wonderful thing. It enables you to recognize a mistake when you make it again.
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1st January 2012
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Bike Builder
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Join Date: Nov 2004
Location: jupiter fl
Posts: 1,828 Sportster/Buell Model: 1200C Sportster/Buell Year: 04
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If it's rocker cover or rocker box gaskets, use HD gaskets.
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04 76"C NRHS #2 CP 10.5:1 .575 cams TP rockers TC88A HSR-42 S&Sac LSR 2-1 Can you say--- screamer?
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1st January 2012
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Land Speed Record
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Join Date: Mar 2009
Location: mostley at home sometimes in the garage next to my sporty..
Posts: 757 Sportster/Buell Model: XLH 883.. Sportster/Buell Year: 1987 Sportster/Buell Model #2: XL 1000 Sportster/Buell Year #2: 1979 Other Motorcycle Model: Yamaha XJ 900 Other Motorcycle Year: 1991
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if you should do it yourself mostly depends on how comfortable you are in doing serious work on your sporty and where they do leak.
ig the rockerbox is leaking i'd say go for it or let your 6 year old kid do it.. there's nothing to it!
if it is the head gasket it gets a little more complicated. yes you can do it, but you need the correct tools like a torque wrench and such.
and never forget to give the headbolds a 1/4 tighter turn once they are at torque. i always torque the heads go out for a smoke and a coffee and then give the bolts the 1/4 extra turn. the coffe break give me the feeling the gaskets and cylinders can settle a little before the last stage of torquing
and for gaskets i like james..
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1st January 2012
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Biker
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Join Date: Oct 2010
Posts: 7 Sportster/Buell Model: Nightster Sportster/Buell Year: 2008
Reputation: 10

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thanks guys! I'll be all right doing it. I just wanted to make sure it wasn't anything crazy and if I had a shop do it, would I be wasting money.
I have all the tools too so it looks like I'll be good to go!
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1st January 2012
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outside the box racing
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Join Date: Jan 2011
Location: Phoenix, Az
Posts: 4,339 Sportster/Buell Model: Turbo 1350 XLSR Sportster/Buell Year: 99 Sportster/Buell Model #2: Turbo 1350 XLDS project Sportster/Buell Year #2: 2000 Other Motorcycle Model: 883->1330 dragster Other Motorcycle Year: 1991
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remember: loosen headbolts and rocker box bolts 1/4 turn at a time, until loose, working your way around. i usually pull both heads at once.
when putting rocker boxes back on, do one cylinder at a time, making sure that engine is rotated so valve pressure is relieved. after you button up the first box, wait for and ensure bleed down of the lifters before rotating the engine to do the next one. and after you button up the second rocker box WAIT AGAIN and ensure lifter bleed down before going any farther.
bleed down can take anywhere from 10 minutes to 30 minutes depending. you ensure bleed down when you can spin the pushrods by hand at the rocker arm. they will always have some pressure but if you can spin them (it will not be easy) it is safe to proceed without bending a valve or worse.
i don't use loctite of any kind anywhere in the top end. nowhere.
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1st January 2012
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A Million Facts & Figures
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Join Date: Jan 2005
Location: Sandpoint
Posts: 6,019 Sportster/Buell Model: XL883 Sportster/Buell Year: 2007 Sportster/Buell Model #2: Buell Cyclone Sportster/Buell Year #2: 1999
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Quote:
Originally Posted by bitpusher
i don't use loctite of any kind anywhere in the top end. nowhere.
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There's one place it's factory applied ... the rocker box top bolts.
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1st January 2012
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outside the box racing
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Join Date: Jan 2011
Location: Phoenix, Az
Posts: 4,339 Sportster/Buell Model: Turbo 1350 XLSR Sportster/Buell Year: 99 Sportster/Buell Model #2: Turbo 1350 XLDS project Sportster/Buell Year #2: 2000 Other Motorcycle Model: 883->1330 dragster Other Motorcycle Year: 1991
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Quote:
Originally Posted by aswracing
There's one place it's factory applied ... the rocker box top bolts.
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the 2 layers of rubber gaskets seem to do just fine at keeping them from backing out. IMO. but it is a fine line between just tight enough and too tight. one way you end up with spurting oil leak at exactly the wrong time an the other you have your rubber squeezed out.
some blue would make sense on these as long as the bolts are in good shape and haven't been torqued down too many times.
if you look at the bolt between the head and the threads and it appears slightly thinner in spots, that is where it has stretch and twisted due to torque.
this is where it is going to snap on you. replace them before you think about loctiting them or you will first be pissed and then sorry.
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