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Ironhead Sportster Motorcycle Talk (1957-1985) For all those that wanna talk about Ironhead Sportster Motorcycles

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  #1  
Old 27th February 2008
ckulik73 ckulik73 is offline
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Default Introduction and Air Cleaner Fire

Hello fellow Ironhead Owners. This is my 1st post here on the board. I've been registered for a while and really enjoy reading your posts and the wealth of info provided. I decided to post what happened to me just this weekend hoping someone else can learn from my situation.

First, I'm the recent owner of an 82' Ironhead. Picked it up over the summer and have really enjoyed owning it. I hope to post some pics soon.

Here's what happened. I purchased a new teardrop air cleaner of ebay. It's the typical S&S style just not with the hefty price tag. It was a nice kit and came with a foam filter. I own motocross bikes and know the importance of oiling the filter before use and the typical maintenance that goes with it. However, the weather has been miserable here in the Chicago area and working out in the cold garage is not much fun. Anyway I decided to just test fit the assembly to the bike and see how it looked and had intended to take it all apart, oil the filter, and re-assemble it later.

Well a week went by and we got our first day of decent weather over the weekend. I decided that it would be a good time to wake the bike up from its winter sleep. Well as I am cranking it over it backfires out the carb. Soon there is a steady stream of smoke coming from the air cleaner. Where there's smoke there's fire right? Absolutely. Fire erupts from the filter and there are flames shooting out from under it. I was in a panic but luckily I had a fire extinguisher handy. I doused it and the fire was out. What a mess...When I took it apart the foam filter had almost completely burned away leaving only the mesh. Also, my new cleaner was now burned and sooty. I haven't checked into the carb so I don't know if I caused any damage yet.

So, moral of the story. Theres a couple I guess... First always keep a fire extinguisher in your shop/garage. Second, don't be too hasty, you might forget something small that could lead to something disatrous.

Has this happened to anyone else?
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  #2  
Old 27th February 2008
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Ivan RoachCoach Ivan RoachCoach is offline
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Default I singed one of the foam Uni-filter elements up pretty bad...

...a few years ago. Same thing as your situation, backfire from the carb and POOF! It's BBQ time!
That's one of the reasons I use only K&N filters. They may not be fire-proof, but they're a lot less flammable than foam.

As far as the AC cover goes, strip off the chrome and rattle-can it black. You're halfway there with the soot anyway.
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  #3  
Old 27th February 2008
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Default

it happened to me before i timed my motor, incorrect timing was making my bike backfire.
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Old 27th February 2008
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Welcome to the IronHead section of the XLForum! Sorry about your disaster. I suppose i could recount a couple of mine here, now. But hey, why steal your fire [heh heh]!
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Old 27th February 2008
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you have to fire it up suck the flame out for real . if you dont have the tools to remove it . it will work. unless a carb floods. then will just flame under it. but the intake fire will suck in . cu gar
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Old 27th February 2008
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Welcome to the forum from Detroit, Michigan! By the way, you write like a novelist...

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Old 28th February 2008
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Thank you all for your responses. Makes me feel better that I'm not the only one this has happened to.
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Old 28th February 2008
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Welcome from Philly.

Sorry to hear about your fire. Gar is correct, starting the engine right away will suck the flames in. That's standard proceedure in an aircraft. However, I'm not sure what would happen if you also sucked in pieces of the element...
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Old 28th February 2008
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the foam will digest. and it usley around a wire screen. and a regular filter is hard to do that with. ???I had a fuel bike do that and was it fired fast and no flame. . AND they have been known to do that if not timed correct. AND if you look at a motor with a air cleaner removed there is a rooster tail of gas fog out the carb. normal. YOU see this a lots on snowmobiles and bikes that run no air cleaner.at low speed.cu gar
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  #10  
Old 28th February 2008
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Hello from Pittsburgh and welcome to the forum. Riding in dirt the oiled filter would help but I never oil my filter. Never had a problem even after 14 years and 50,000 miles.
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