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26th May 2008
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Greasemonkey
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Join Date: May 2007
Location: Westside C-Bus Ohio
Posts: 120 Sportster/Buell Model: 1200 sportster Sportster/Buell Year: 2001
Reputation: 91

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Need Help With Carb. Problems Please!!!!!!
So today was a nice day and I actually had some free time so I got the bike out of the garage and charged the battery and jumped on to go for a ride and no go. The bike was very hard to get started and once it did start it only runs for about 60-90 seconds and then shuts off, it will immediately restart and do the same thing again. So I thought that maybe it just needed cleaned out so I headed down the street and before I even clicked out of first gear the bike shut off, again it immediately restarted but the problem persists and I am at my wits end. If there is anyone out there that has any ideas they would be greatly appreciated. So for the long post just wanted to get all of the info. out there. Thanks in advance.
Shawn
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26th May 2008
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XL FORUM TEAM MEMBER
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Join Date: Dec 2006
Location: Sunny Italy
Posts: 15,411 Sportster/Buell Model: XLH 1200 Sportster/Buell Year: 1993 Other Motorcycle Model: Moto Guzzi California EV Other Motorcycle Year: 1998
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Bad gas, clogged petcock filter, clogged in-line filter. Check battery cables. If their somewhat loose this can happen. Most carb problems aren't carb problems.
__________________

Jim in Italy
'93 1200
4"Extended Jaybrake Forward Controls
58mm Inverted Wide Glide Front End
Super E Carb w/Forcewinder Air Cleaner
WetDreamz Pipes
Holographic Metal Flake Paint Job
Six Piston Jaybrake Calipers
16" Carlini Apes
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26th May 2008
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Biker
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Join Date: Jul 2007
Location: DFW, TX
Posts: 95 Other Motorcycle Model: FXR Low Rider Other Motorcycle Year: 1993
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How long has the bike been sitting? Could be water in your float bowl. Take the bowl off and drain it. Make sure your float moves up/down. How old is your fuel?
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26th May 2008
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Greasemonkey
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Join Date: May 2007
Location: Westside C-Bus Ohio
Posts: 120 Sportster/Buell Model: 1200 sportster Sportster/Buell Year: 2001
Reputation: 91

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thank you for the quick responses i am going to the garage to try these fixes right now.
shawn
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26th May 2008
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Master Custom Bike Builder
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Join Date: Feb 2007
Location: northern IN.
Posts: 3,336 Sportster/Buell Model: 1200R 90+HP Sportster/Buell Year: 2004 Sportster/Buell Model #2: 2276cc VW sandrail Sportster/Buell Year #2: 1976
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I would take the carb off and clean it try soaking it in Berrymans B-12 or gunk carb cleaner. It will be necessary to completly disassemble it and remove all rubber and plastic parts before soaking it. Then blow it out with compressed air real good that will take care of the carb. Then check the other things mentioned here an old trick to see if it is a fuel problem is to squirt gas into the carb throat when it starts to die. BE CAREFUL here that you don't get burned if it farts while you are doing this.
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04 1200R 90+HP/10.5-1 SE pistons/.536 cams/Heads by MR T/mikuni HSR 42 w/25 pilot, 96 needle, 170 main/TC88A ignition w turbotas mod 33 map pos.4/ Supertrapp 2-1 w 23 disks/ 28T FRONT PULLEY /NRHS Hurricane A/C & adj. pushrods /progressive 440 shocks & fork springs w/10 OZ SE fork oil
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27th May 2008
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Senior Master Custom Bike Builder
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Join Date: Aug 2006
Posts: 8,658 Sportster/Buell Model: XL1200 R Sportster/Buell Year: 2006
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Is there a drain bolt under the carb bowl? If there is, next time it stops, turn off the gas valve immediately, and see if you can drain any gas out of the float bowl. If the bowl is empty, the floats are probaly sticking or the filter is clogged. It is possible the main jet or emulsion tube is clogged. It could be water in the gas.
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Ricor test rider for IAS Shocks, Intiminators and Vibranators. Works Dual Rate fork springs, fork brace, Avon Venom X tires, loosen drive belt, and set frame rails level to floor. Read the "7 Pages of Suspension" thread in the Suspension Sticky Index to learn how to fix your suspension.
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27th May 2008
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XL FORUM TEAM MEMBER
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Join Date: Dec 2006
Location: Sunny Italy
Posts: 15,411 Sportster/Buell Model: XLH 1200 Sportster/Buell Year: 1993 Other Motorcycle Model: Moto Guzzi California EV Other Motorcycle Year: 1998
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Remember, always try that which is easiest first.
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27th May 2008
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Proud 2000 XLH 1430 Owner
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Join Date: Mar 2007
Location: Bywong
Posts: 1,691 Sportster/Buell Model: XLH 1430 Sportster/Buell Year: 2000 Other Motorcycle Model: Piaggio X9 250 Other Motorcycle Year: 2004
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Check for a cracked or split vacuum line from the carb to the fuel petcock.
__________________
 AussieGarry
I'm not a complete idiot -- Some parts are missing (but on order from EBay).
Supertrapp 2-1 with 18 plates and closed end cap, 11.5" 412 Progressive with Heavy Duty springs and Progressive fork springs. Mikuni 45carb/SE 44 manifold. NRHS 88" with Stage 2 ported 04 heads with 15 degree squish band, SE .536 cams, crane roller rockers and lifters, NRHS Hurricane Adj Pushrods and Collapsible Covers. Ultima prog ign. 180 main jet, 3 turns, 20 idle jet and 97 needle at 3rd notch. AIM 240 Clutch. LRB Z Plus Brake Pads on dual front brakes. Kuryakyn Boss Blade Levers + Forcewinder XR A/C.
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