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21st May 2006
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Biker
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Join Date: May 2005
Location: Wisconsin
Posts: 91 Sportster/Buell Model: XL 883L Sportster/Buell Year: 05
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HD Detachable windshield is too high???
Hey everyone, I just bought a HD detachable windshield, standard height off of ebay. It is about an inch to high for me seeing that I am only 5'1. Is there anyway to trim the windshield??? and How would I do that?
thanks.
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2005 883L Sierra Red
cycle shack pipes
Stage 1
mustang solo seat
Solo rack
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21st May 2006
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Senior Master Custom Bike Builder
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Join Date: May 2006
Location: West of Chicago, Illinois USA
Posts: 5,311 Sportster/Buell Model: Dead Hugger Sportster/Buell Year: 1988
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Jig saw, then belt sander to smooth out the edges. Cover the shield with contact paper before starting to trim, and draw out the line where you plan on cutting first. It's not too bad.
--Chris
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21st May 2006
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Land Speed Record
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Join Date: Oct 2005
Location: Queen Creek, AZ
Posts: 773 Sportster/Buell Model: XL883L Sportster/Buell Year: 2005
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if you don't want to do it yourself, you could probably find a glass-cutter or windshield shop that would do it for you...
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06 Black Heritage Softail
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23rd May 2006
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Knows a thing or two
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Join Date: Mar 2006
Location: Vancouver Island
Posts: 2,586 Sportster/Buell Model: XL883/1200 Sportster/Buell Year: 2006
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"Measure twice, cut once." Use masking tape to experiment with where you'll cut. Apply a line of tape, then go for a ride. You only need to see about fifty feet ahead when looking overtop. Anything less could end up too short.
Unless you're really handy with tools, forget about DIY--windshields are expensive and you can ruin one very quickly and easily if you don't know what you're doing. The local dealership outsources these trim jobs. It ain't cheap, but it's worth it to end up with a good job.
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23rd May 2006
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Riding with Angels
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Join Date: Nov 2004
Location: Taxsonville, Florida
Posts: 2,763 Sportster/Buell Model: XL 1200 C Black & Silver Sportster/Buell Year: 2003
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Quote:
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Originally Posted by sandy57
Hey everyone, I just bought a HD detachable windshield, standard height off of ebay. It is about an inch to high for me seeing that I am only 5'1. Is there anyway to trim the windshield??? and How would I do that?
thanks.
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Sandy, Think about this? Its only 1 inch. Why take a chance on ruining a good W/S. there must be some adjustment in the mounting brackets? Look at it real good
Jim 
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23rd May 2006
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Senior Chief Master Mechanic 1st Class
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Join Date: Jun 2005
Location: East Boogie, Hellinois
Posts: 1,224 Sportster/Buell Model: 1200 custom Sportster/Buell Year: 2005
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you could move the mounting brackets as far down on the froks as you can, and see if that helps.
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23rd May 2006
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Senior Chief Know It All 1st Class
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Join Date: Jan 2005
Location: Memphis Area
Posts: 1,174 Sportster/Buell Model: 1200 Custom Sportster/Buell Year: 2005
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I know you don't want to hear this option, but you can buy a compact lexan sheld rebuiild kit for $109 from Chicago Harley. It comes with the lexan, double sided tape, and rubber grommets. I don't know what the Part# is but you can get that from any dealer. List is $124.99 if I remember correctly. The rebulid is easy with the existing hardware that is on your present shield.
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23rd May 2006
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Biker
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Join Date: Mar 2006
Posts: 21 Sportster/Buell Model: xl883 Sportster/Buell Year: 2006
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This suggestion may be laughable, haven't finished my coffee yet so not fully awake...How about getting a beaded seat cover. Easy on and off. Will raise you up at least a half inch, and add great circulation for those hot summer rides. That plus a tweak in the mounting bracket position just might do the trick.
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23rd May 2006
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Senior Master Custom Bike Builder
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Join Date: May 2006
Location: West of Chicago, Illinois USA
Posts: 5,311 Sportster/Buell Model: Dead Hugger Sportster/Buell Year: 1988
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Quote:
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Originally Posted by Deicer18
I know you don't want to hear this option, but you can buy a compact lexan sheld rebuiild kit for $109 from Chicago Harley. It comes with the lexan, double sided tape, and rubber grommets. I don't know what the Part# is but you can get that from any dealer. List is $124.99 if I remember correctly. The rebulid is easy with the existing hardware that is on your present shield.
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I second this sentiment. Of course, it negates the savings on the eBay windshield, but it's an easy solution.
--Chris
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23rd May 2006
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Chief Harley Engineer
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Join Date: Oct 2005
Location: Iowa!
Posts: 540 Sportster/Buell Model: 1200C Sportster/Buell Year: 2004 Other Motorcycle Model: BMW R1200RT Other Motorcycle Year: 2005
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I would move the windshield down as much as possible. If the cutout for the headlight hits the headlight cut this section rather than the top of the windshield out. This will help cut down on wind coming up from under the windshield.
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